Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
1600℃ Vacuum Atmosphere Lifting Furnace
PARÂMETROS DO PRODUTO
Descrição
1600℃ High-Temperature Vacuum Atmosphere Lifting Furnace
This 1600℃ vacuum atmosphere lifting furnace adopts a high-temperature lifting structure design, integrating high-temperature sintering, vacuum atmosphere control, intelligent temperature control, and an automatic lifting system. It is suitable for high-temperature sintering and heat treatment processes in advanced ceramics, powder metallurgy, new energy materials, electronic materials, and special materials.
The equipment supports vacuum and various protective atmosphere environments, allowing the introduction of gases such as hydrogen, nitrogen, argon, carbon monoxide, and oxygen. It is equipped with pressure protection and an intelligent control system to meet the needs of complex atmosphere sintering and high-temperature heat treatment.
Lifting Furnace Product Features
- Maximum Temperature 1600℃, Heated Around the Furnace with Silicon Molybdenum Rods
This equipment has a maximum operating temperature of 1600℃ (maximum 1500℃ inside the furnace under air conditions) and can operate continuously at 1500℃. It uses 24 1600-type silicon molybdenum rods as heating elements, evenly distributed around the furnace chamber to form a comprehensive three-dimensional heating field, ensuring temperature uniformity.
- Dual Loading Platforms, High Efficiency Through Alternating Operations
This lifting furnace features a dual-lifting-platform design. At high temperatures, the loading platform can be alternately switched. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, resulting in significant energy savings.
- Electric Screw Input/Output, Excellent Stability
The equipment adopts a 3-4 layer conical stepped soft sealing structure at the charging platform and furnace opening. Each step surface is equipped with an elastic high-temperature sealing strip, which can effectively absorb the thermal expansion difference between the furnace opening refractory material and the charging platform.
- Multi-layer tapered soft seal for reliable sealing
The charging platform and furnace opening employ a 3-4 layer tapered stepped soft seal structure. Elastic high-temperature sealing strips are arranged on the steps, effectively absorbing the thermal expansion difference between the refractory materials of the furnace opening and the charging platform, ensuring reliable sealing over long-term use.
- Water-cooled protection for extended seal life
The water-cooled components of this equipment include the furnace top and furnace opening, with the water source provided by the customer. The water-cooling structure effectively reduces damage to the seals and furnace opening structure caused by high temperatures.
| Temperatura máxima de operação | 1600℃ (max 1500℃ in air atmosphere) |
| Long-term Operating Temperature | 1500℃ |
| Control Range | 300 to 1600℃ |
| Temperature Measuring Element | Type B thermocouple, measuring range 0-1820℃ |
| Heating Element Installation Location | Around the chamber (24 pieces total) |
| Precisão do controle de temperatura | ±1℃ (integrated circuit control, no overshoot) |
| Uniformidade da temperatura do forno | ±7℃ |
| Heating Rate | Freely adjustable: max 10℃/min, min 1℃/h |
| Elemento de aquecimento | 1600 type silicon molybdenum rods |
| Corpo do Forno | CNC usinado, polido, chão, em conserva, fosfatado, revestido a pó, assado em alta temperatura. Cor em dois tons, aparência estética. Oxidation/acid/alkali/corrosion/high temperature resistant, fácil de limpar |
| Estrutura do Corpo do Forno | Three-layer shell. Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, evitando a oxidação em alta temperatura das tiras condutoras do elemento de aquecimento |
| Double Loading Platform | Dual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving |
| Loading Platform Movement | Electric screw mechanical drive, adjustable speed, good stability, high precision |
| Loading Platform Lift | Two screw lifts, four guide shafts, adjustable lift speed |
| Platform and Furnace Mouth Seal | Bottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion |
| Platform Refractory Material | Vacuum-formed high-purity alumina lightweight material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance |
| Material refratário | Lining made of 1700 type vacuum-formed high-purity alumina lightweight material. Easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, armazenamento de baixo calor, resistência ao choque térmico, no cracking/spalling, bom isolamento (energy saving >80% vs. old furnaces) |
| Material de isolamento | Isolamento de três camadas: placa de fibra de silicato de alumínio, painel de fibras de alumina, alumina (policristalino) painel de fibra (energy saving >80% vs. old furnaces) |
| Temperatura do casco do forno | <45℃ durante operação contínua de longo prazo |
| Proteção | Unidade de controle modular integrada, controle e proteção de loop duplo: ultrapassar, excesso/sob regulamentação, termopar quebrado, perda de fase, sobretensão, sobrecorrente, temperatura excessiva, comentários atuais, início suave, etc.. |
| Controlar | Controle de disparo do módulo tiristor de malha fechada, disparo de mudança de fase ou cruzamento zero. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Water Cooling | Furnace top and mouth; customer-supplied water source |
| Compatible Atmospheres | Hydrogen, nitrogen, argon, carbon monoxide, oxygen, etc.. |
| Vacuum Level | -0.1MPa |
| Pressure Protection | Signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, protecting furnace from overpressure |
| Parâmetros de exibição | Real-time temperature, número do segmento, tempo do segmento, tempo restante, potência de saída %, tensão, atual, etc.. |
| Botões | Botões importados, vida útil >100,000 ciclos, com indicadores LED |
| Configuração da curva de temperatura | Controlador de temperatura inteligente com suporte para ajuste PID/APID/MPT, self-tuning/self-learning, sem overshoot/undershoot, 30-controle de programa de segmento, aquecimento/resfriamento de rampa arbitrária, programmable commands (jump/loop/run/pause/stop), programa modificável durante a operação, ajuste de curva para controle suave |
| Entrada multicurva | 30 segmentos (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1200m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, tempo do segmento, número do segmento, heating curve, power % curve. Storage of heating curves, historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
Lifting Furnace Application Areas
- Advanced Ceramic Sintering: Suitable for vacuum or atmosphere sintering of high-performance ceramics such as alumina, óxido de zircônio, nitreto de silício, silicon carbide, and aluminum nitride.
- Hard Alloys and Powder Metallurgy: Suitable for vacuum sintering of tungsten carbide-based hard alloys and metal powder compacts, as well as densification treatment of special alloys such as titanium alloys, tungsten alloys, and molybdenum alloys.
- Hydrogen Atmosphere Sintering: Suitable for sintering materials requiring a hydrogen reducing atmosphere, such as metal powder reduction, oxide deoxidation, and tungsten/molybdenum material processing.
- High-Purity Material Heat Treatment: Suitable for annealing, degassing, and purification processes for high-purity ceramics, high-purity metals, and high-purity compounds, where strict atmosphere and cleanliness requirements are necessary.
- Electronic and Semiconductor Materials: Suitable for high-temperature sintering and atmosphere heat treatment of electronic ceramics, magnetic materials, piezoelectric materials, silicon carbide, gallium nitride, and other semiconductor materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Perguntas frequentes (Perguntas frequentes)
- What atmospheres does the equipment support?
Supports multiple protective atmospheres including hydrogen, nitrogen, argon, carbon monoxide, and oxygen.
- Does it support vacuum sintering?
Sim, the equipment can achieve a vacuum level of -0.1 MPa.
- Can it achieve continuous production?
Supports alternating operation of dual loading platforms, effectively improving production efficiency.
- Does it support remote control?
Supports an RS485 communication interface, allowing for remote operation and data management via computer.
- Does it support customization?
Customization of furnace size, vacuum system, automation functions, and atmosphere configuration is available to meet customer needs.
