Sistemas e componentes de tratamento térmico de metais

Sistemas e componentes de tratamento térmico de metais

Metal Heat Treatment Systems and Components heat treatment solutions integrating induction heating, power control, automatic feeding, precise temperature measurement, and cooling systems. Based on induction heating technology, the system achieves fully automated control from heating and transfer to cooling, and is widely used in the quenching and heat treatment processes of metal parts.

Comprising an automatic feeding mechanism, infrared temperature measurement system, industrial cooling system, and heat exchange components, it can be flexibly configured according to different workpiece and process requirements, making it an important high-efficiency heat treatment furnace/system solution in modern intelligent manufacturing.

Metal Heat Treatment Systems and Components Product Features

1. Plate Heat Exchanger

Ingenious structure, circulating water cooling, high heat exchange efficiency. Uses pure water circulation, reducing scale buildup, and effectively recovers and reuses the exchanged heat, saving energy and protecting the environment.

2. Quenching Machine Tool

Structurally divided into vertical and horizontal types, it works with high-frequency, medium-frequency, and ultra-high-frequency power supplies to achieve PLC-controlled induction quenching processes. Commonly used for quenching and heat treatment of gears, shafts, and various mechanical parts.

3. Infrared Thermometer

Can be equipped on induction heating machines to achieve constant temperature maintenance and automatic temperature control for any time period. Non-contact temperature measurement, fast response, and precise temperature control.

4. Industrial Chiller (1-10HP)

Compatible with induction heating equipment of different power levels, closed-loop cooling, precise temperature control. Features multiple safety functions such as water shortage protection and over-temperature protection, ensuring reliable operation.

5. Fixtures for Irregularly Shaped Workpieces

Special fixture designs are available for irregularly shaped workpieces that are difficult to clamp and position. These fixtures provide convenient assistance in loading, conveying, and unloading, ensuring precise temperature and time control during the heating process.

6. Automatic Bar Feeding

Customized feeding equipment can be provided for round, square, and irregularly shaped bars. The uniform feeding cycle reduces workpiece wear and enables continuous cyclic processing.

Metal Heat Treatment Systems and Components Application Areas

• Gear Hardening: Suitable for induction hardening of the tooth surfaces of various gears, improving tooth surface hardness and wear resistance.
• Shaft Component Heat Treatment: Suitable for surface hardening and overall heat treatment of shaft components such as crankshafts, camshafts, half-shafts, and drive shafts.
• Bar Stock Through-Heating Forging: Suitable for overall through-heat forging of round and square bars, enabling automated production when used with forging presses.
• Irregular Shape Parts Heat Treatment: Suitable for induction heating and hardening of irregularly shaped workpieces that are difficult to clamp and position.
• Automotive Parts Manufacturing: Suitable for forging heating, heat treatment, and hardening processes of automotive parts such as steering knuckles, ball joints, connecting rods, and universal joints.
• Construction Machinery Parts: Suitable for heat treatment of large pins, engrenagens, track plates, and other parts in construction machinery such as excavators and loaders.
• Aerospace Components: Suitable for precision heat treatment of critical components such as aircraft landing gear components and engine blades.
• Petrochemical pipelines: Suitable for preheating before welding, heat treatment after welding, and hot assembly operations of pipelines in the petrochemical industry.

perfil de companhia

Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.

A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.

A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.

Métodos de pagamento

TT

Métodos de envio

The electric bottom-loading furnace is packaged in three layers: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, and finally packed in a wooden crat.

Perguntas frequentes (Perguntas frequentes)

1. Can it achieve fully automated production?

Sim. The system supports PLC program control, enabling fully automated operation from heating to cooling.

2. Can it handle irregularly shaped workpieces?

Sim. The system supports customized tooling and feeding devices, suitable for workpieces with complex structures.

3. Is the temperature control precise?

Using infrared temperature measurement and closed-loop control technology, high-precision temperature control can be achieved.

4. Does it support customized complete line solutions?

Sim. Complete customized solutions can be provided according to workpiece type, production capacity requirements, and process requirements.

5. What workpieces are suitable for quenching?

Gears, shaft components, and various mechanical parts.