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回転炉

Laboratory Rotary Furnace

Rotary Furnace are primarily used for heating, calcining, and thermal reactions of powdered and granular materials, suitable for laboratory and small-batch continuous processing. The equipment relies on the rotation of the furnace tubes or the furnace body itself to continuously turn the material during heating, ensuring more uniform heating and making it suitable for processes requiring high temperature consistency. The compact structure of the entire machine makes it convenient to use in a laboratory setting.

In practical applications, the processing can be controlled by adjusting the rotation speed, tilt angle, and temperature profile to meet the experimental requirements of different materials.

製品の特徴 (回転炉)

  1. Designed for Powders and Granular Materials

This equipment is designed for laboratory-scale material synthesis, powder calcination, and thermal reactions. It is suitable for the uniform heating, mixing, and thermal reactions of powders and granular materials. Controllable rotation and multi-temperature zone control ensure consistent processing results and excellent temperature uniformity.

  1. Controllable Rotation for Uniform Material Heating

The furnace tube rotates continuously, causing the material to tumble and mix within the tube, preventing localized overheating or uneven sintering. The rotation speed is infinitely adjustable, allowing users to flexibly set it according to material characteristics and process requirements.

  1. Independent Temperature Zone Control

Multiple independent temperature control zones are set along the length of the furnace tube. Each zone can be set with its own temperature, precisely controlling the heating rate and holding temperature of the material at different stages. Excellent temperature uniformity is provided, making it particularly suitable for processes with strict temperature profile requirements.

  1. Adjustable Tilting Angle

The furnace body has an adjustable tilt angle, and the material will slowly move towards the discharge end during rotation, enabling small-batch continuous processing. Users can adjust the tilt angle according to the processing volume and residence time to achieve semi-continuous or continuous production.

  1. Compact Structure and Modular Design

The equipment is small in size and occupies little space, making it suitable for university laboratories, research institutions, and pilot-scale material development projects. The modular design facilitates maintenance and functional expansion, and rotary furnace tubes of different materials (quartz, corundum, 金属, etc.) can be selected as needed.

Item1050℃ Model1250℃ Model1450℃ Model
Temperature1050℃1250℃1450℃
Long-term Working Temperature±1℃±1℃-
Furnace Tube MaterialStainless Steel Tube / Corundum TubeStainless Steel Tube / Corundum TubeCorundum Tube
Rotation Speed1-10 r/min, 調整可能な1-15 r/min1-15 r/min
Temperature Uniformity in FurnaceMulti-point temperature control available for higher requirementsMulti-point temperature control available for higher requirementsMulti-point temperature control available for higher requirements
Temperature Sensor & Measuring RangeNiCr-NiSi, 0-1350℃NiCr-NiSi, 0-1350℃Pt-Rh, 0-1700℃
Programmable Curve SegmentsGroup 1: 22 セグメント; Group 2: 8 セグメント; Group 3: 50 セグメントGroup 1: 22 セグメント, Heating rate: 1℃/h to 45℃/h≤45℃/h
Computer InterfaceRS485, RS232, USB

応用分野 (回転炉)

  • Ceramic Precursor Calcination:Suitable for the calcination and pre-calcination of ceramic powder precursors. Rotation ensures uniform heating of the powder, preventing agglomeration and improving calcination quality.
  • Battery Material Synthesis:Suitable for the high-temperature synthesis and sintering of lithium-ion battery cathode materials (lithium iron phosphate, ternary materials, etc.) and anode materials. A protective atmosphere can be introduced to prevent material oxidation and ensure electrochemical performance.
  • Metal Oxide Reduction:Suitable for the reduction treatment of metal oxide powders (e.g., reduction of iron oxide to iron powder, reduction of copper oxide to copper powder, etc.). Hydrogen or carbon monoxide reducing atmospheres can be introduced for efficient reduction.
  • Binder Removal (Binder Debinding):Suitable for the thermal debinding of binders in powder metallurgy and ceramic forming. Rotation ensures sufficient contact between the powder and air at low temperatures, resulting in uniform binder removal and preventing localized carbonization.
  • Catalyst Preparation:Suitable for the calcination and activation of catalyst supports. A specific atmosphere can be introduced to precisely control the calcination temperature and atmosphere composition, ensuring catalyst activity.
  • New Materials R&D:Suitable for the synthesis, modification, and heat treatment of various novel powder materials. The equipment is versatile, allowing for flexible switching of process conditions to meet the needs of exploratory experiments.
  • 大学および研究機関:Suitable for experimental teaching and research projects in materials science and engineering, metallurgical engineering, chemical engineering, and related fields.
  • Pilot-Scale Materials Development:Suitable for small-batch continuous processing, providing process verification for industrial production. Adjustable tilt angle and rotation speed simulate the production conditions of a continuous rotary kiln.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

The electric bottom-loading furnace is packaged in three layers: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます

よくある質問 (よくある質問)

  1. What types of materials is the laboratory rotary furnace suitable for processing?

Designed for powders and granular materials, it provides uniform heating and allows for simultaneous heating, mixing, and thermal reactions. It is well-suited for research and development applications such as the calcination of ceramic precursors, battery material synthesis, metal oxide reduction, and degreasing.

  1. What is the temperature control accuracy?

High temperature control accuracy, meeting the requirements of laboratory processes for repeatability and precise temperature profiles for material synthesis.

  1. Does it support continuous feeding and discharging?

Supports small-batch continuous processing, and the furnace tilt angle and rotation speed are adjustable, facilitating the adjustment of material residence time and throughput within the furnace tubes.

  1. Is the equipment large? Is installation easy?

Compact structure, designed specifically for laboratory spaces.

  1. Why rotate?

Rotation keeps the material constantly agitated, resulting in more uniform heating and preventing localized overheating.