Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1700℃ Hydrogen Atmosphere Sintering Furnace
製品パラメータ
説明
High-Temperature Tubular/Box-Type Integrated Equipment under Vacuum Atmosphere
This 1700℃ hydrogen atmosphere sintering furnace is a high-end high-temperature equipment integrating a vacuum system, atmosphere control system, temperature control system, and safety protection system. It is specifically designed and manufactured for hydrogen-protected sintering, vacuum heat treatment, and high-temperature materials research.
The equipment adopts a high-purity alumina lightweight material furnace lining and a water-cooled double-layer furnace body structure. Combined with a high-precision intelligent temperature control system and high-purity molybdenum wire heating elements, it can achieve stable operation at 1700℃. The system supports protective atmospheres such as hydrogen and argon and is equipped with hydrogen ignition and leakage detection devices to ensure safe and reliable operation.
Sintering Furnace Product Features
- 1700℃ High Temperature, Molybdenum Wire Heating
This equipment operates at a maximum temperature of 1700℃, using high-purity molybdenum wire as the heating element, evenly distributed on both sides of the furnace chamber. Molybdenum wire offers advantages such as high high-temperature strength, good oxidation resistance, and long service life, making it suitable for ultra-high temperature vacuum/atmosphere sintering processes.
- Designed for Hydrogen Atmospheres, with Comprehensive Safety Features
The equipment can handle both hydrogen and argon gases and is optimized for hydrogen atmosphere sintering processes. It is equipped with a hydrogen ignition device and a hydrogen detection system to monitor hydrogen concentration in real time, ensuring operational safety. In case of gas leakage, the furnace and gas source are automatically shut off, while the exhaust port and ventilation system open, ensuring the safety of personnel and equipment.
- 統合された設計, Complete Functionality
The equipment integrates a temperature control system, vacuum furnace chamber, vacuum pump, gas path, pressure protection, gas flow control, positive and negative pressure display, and water circulation pump into one unit. The water circulation tank and furnace body are separate designs. Users can achieve vacuum sintering in hydrogen and argon atmospheres without additional configuration.
- Reliable Vacuum and Pressure System
Employs a two-stage direct rotary vane vacuum pump with a vacuum value of -0.1 MPa. The furnace lining is made of 6-20mm thick steel plate, double-sided welded, and can withstand a positive pressure of 0.1 MPa. Equipped with dual-indicator pressure gauges (positive and negative pressure) and a digital pressure gauge, two float flow meters (0-5 L/min), and one exhaust port.
- Touchscreen + PLC Intelligent Control
Equipped with a touchscreen and PLC intelligent control system, displaying parameters such as temperature, セグメント番号, セグメントタイム, remaining time, output power percentage, voltage, and current. Supports 30-segment program control, allows input of multiple curves, and supports commands such as jump, ループ, 走る, 一時停止, and stop. The program can be modified at any time during operation. Features an RS485 communication interface.
| パラメータ | 1700℃ |
|---|---|
| Voltage AC | 380V |
| Design Power | 10-90KW |
| チャンバーの寸法 (mm) 長さ×幅×高さ | 300×200×200; 300×300×300; 500×300×200; 500×300×300; 400×400×400; 600×400×400; 500×500×500; 800×500×500; 600×600×600; 900×600×500; 800×600×600; 700×700×700; 1000×600×600; 1000×700×700; 800×800×800; 1200×800×800 |
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| 制御範囲 | 50 to 1700℃ |
| 炉の温度均一性 | ±3℃ (チャンバーのサイズに応じて) |
| 測温素子 & Range | Type B thermocouple, measuring range 0-1820℃ |
| 加熱速度 | 自由に調整可能: max 20℃/min (非線形), 分。 1℃/h |
| 発熱体 | High purity molybdenum wire |
| 発熱体の設置場所 | Evenly distributed on both sides of the chamber |
| 炉体 | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単 |
| 炉体の構造 | Water-cooled double-layer structure, ensuring good working environment |
| ドアの開き方 | Side opening |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Water Cooling | 3P chiller |
| Water Cooling Location | Around the outer shell |
| Vacuum Pump | Two-stage direct rotary vane pump |
| Vacuum Level | -0.1MPa |
| Pressure Resistance | Furnace chamber steel plate 6-20mm thick, double-sided welding, positive pressure resistance 0.1MPa |
| Gas Circuit Valves | Imported stainless steel valves |
| Pressure Detection | One dual-indicator pointer pressure gauge (positive/negative); one dual-indicator digital pressure gauge (positive/negative) |
| Gas Flow Meter | Two float flow meters (0-5L/min each) |
| Exhaust Port | 1 port |
| Pressure Protection | System prevents danger from closed/blocked exhaust port or excessive pressure: signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, releasing pressure with audible/visual alarm |
| Compatible Atmospheres | Hydrogen, argon |
| Hydrogen Treatment | Ignition device |
| Hydrogen Detection | One set |
| Refractory Material | Lining made of 1800 type vacuum-formed alumina lightweight material; easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, good insulation |
| 断熱材 | Four-layer insulation: alumina fiber wool, alumina fiberboard, alumina polycrystalline fiberboard (imported materials) |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, soft start, 等. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/constant current/constant power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Display Parameters | Temperature, セグメント番号, セグメントタイム, remaining time, output power %, voltage, 現在, 等. |
| Buttons | Imported buttons, 耐用年数 >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Touch screen intelligent temperature controller |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| 通信インターフェース | RS485 |
Sintering Furnace Application Areas
- Hydrogen Atmosphere Sintering: Suitable for high-temperature sintering of cemented carbides (tungsten carbide-based), metal powders (tungsten, molybdenum, titanium, etc.), and powder metallurgy products in a hydrogen atmosphere. Hydrogen effectively reduces oxides, removes oxygen impurities, and improves material density and properties.
- Vacuum Sintering: Suitable for sintering ceramics, powder metallurgy, cemented carbides, and other materials in a vacuum environment, eliminating porosity and obtaining high-density, high-strength products.
- High-Purity Material Heat Treatment: This equipment is suitable for annealing, degassing, and purification processes of high-purity metals, high-purity compounds, and high-purity ceramics in a vacuum or hydrogen atmosphere, effectively ensuring the purity of the materials.
- Semiconductor Material Preparation: Suitable for high-temperature heat treatment of semiconductor materials such as silicon carbide, gallium nitride, and silicon, meeting high cleanliness and purity process requirements.
- Advanced Ceramic Sintering: This equipment is suitable for the sintering process of high-performance ceramics such as alumina, zirconium oxide, 窒化ケイ素, silicon carbide, and aluminum nitride in a hydrogen or vacuum atmosphere, which helps to improve the density and mechanical properties of the materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
Sintering Furnace Frequently Asked Questions (よくある質問)
- Can this equipment use hydrogen?
はい, the equipment is specifically designed to support both hydrogen and argon atmospheres and is equipped with a safety control system.
- Is it safe to use hydrogen?
The equipment is equipped with hydrogen detection, ignition devices, and a pressure protection system, effectively ensuring operational safety.
- Does it support long-term operation?
It supports long-term stable high-temperature operation, with the outer shell temperature controlled at ≤45℃.
- Can the furnace size be customized?
はい, various furnace specifications can be customized according to customer process requirements.
- Does it support automatic program operation?
It supports 30-segment program control, enabling automatic heating, cooling, and heat preservation operation.
