Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1700℃ Hydrogen Atmosphere Sintering Furnace
PARÁMETROS DEL PRODUCTO
Descripción
High-Temperature Tubular/Box-Type Integrated Equipment under Vacuum Atmosphere
This 1700℃ hydrogen atmosphere sintering furnace is a high-end high-temperature equipment integrating a vacuum system, atmosphere control system, temperature control system, and safety protection system. It is specifically designed and manufactured for hydrogen-protected sintering, vacuum heat treatment, and high-temperature materials research.
The equipment adopts a high-purity alumina lightweight material furnace lining and a water-cooled double-layer furnace body structure. Combined with a high-precision intelligent temperature control system and high-purity molybdenum wire heating elements, it can achieve stable operation at 1700℃. The system supports protective atmospheres such as hydrogen and argon and is equipped with hydrogen ignition and leakage detection devices to ensure safe and reliable operation.
Sintering Furnace Product Features
- 1700℃ High Temperature, Molybdenum Wire Heating
This equipment operates at a maximum temperature of 1700℃, using high-purity molybdenum wire as the heating element, evenly distributed on both sides of the furnace chamber. Molybdenum wire offers advantages such as high high-temperature strength, good oxidation resistance, y larga vida útil, making it suitable for ultra-high temperature vacuum/atmosphere sintering processes.
- Designed for Hydrogen Atmospheres, with Comprehensive Safety Features
The equipment can handle both hydrogen and argon gases and is optimized for hydrogen atmosphere sintering processes. It is equipped with a hydrogen ignition device and a hydrogen detection system to monitor hydrogen concentration in real time, ensuring operational safety. In case of gas leakage, the furnace and gas source are automatically shut off, while the exhaust port and ventilation system open, ensuring the safety of personnel and equipment.
- Integrated Design, Complete Functionality
The equipment integrates a temperature control system, vacuum furnace chamber, vacuum pump, gas path, pressure protection, gas flow control, positive and negative pressure display, and water circulation pump into one unit. The water circulation tank and furnace body are separate designs. Users can achieve vacuum sintering in hydrogen and argon atmospheres without additional configuration.
- Reliable Vacuum and Pressure System
Employs a two-stage direct rotary vane vacuum pump with a vacuum value of -0.1 MPa. The furnace lining is made of 6-20mm thick steel plate, double-sided welded, and can withstand a positive pressure of 0.1 MPa. Equipped with dual-indicator pressure gauges (positive and negative pressure) and a digital pressure gauge, two float flow meters (0-5 L/min), and one exhaust port.
- Touchscreen + PLC Intelligent Control
Equipped with a touchscreen and PLC intelligent control system, displaying parameters such as temperature, número de segmento, tiempo del segmento, tiempo restante, output power percentage, Voltaje, and current. Supports 30-segment program control, allows input of multiple curves, and supports commands such as jump, loop, run, pause, and stop. The program can be modified at any time during operation. Features an RS485 communication interface.
| Parameter | 1700℃ |
|---|---|
| Voltage AC | 380V |
| Poder de diseño | 10-90kilovatios |
| Dimensiones de la cámara (mm) L×W×H | 300×200×200; 300×300×300; 500×300×200; 500×300×300; 400×400×400; 600×400×400; 500×500×500; 800×500×500; 600×600×600; 900×600×500; 800×600×600; 700×700×700; 1000×600×600; 1000×700×700; 800×800×800; 1200×800×800 |
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Rango de control | 50 to 1700℃ |
| Uniformidad de la temperatura del horno | ±3℃ (depending on chamber size) |
| Elemento de medición de temperatura & Range | Type B thermocouple, measuring range 0-1820℃ |
| Tasa de calentamiento | Libremente ajustable: max 20℃/min (non-linear), mín. 1℃/hora |
| Elemento calefactor | High purity molybdenum wire |
| Ubicación de instalación del elemento calefactor | Evenly distributed on both sides of the chamber |
| Cuerpo del horno | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, fácil de limpiar |
| Estructura del cuerpo del horno | Water-cooled double-layer structure, ensuring good working environment |
| Door Opening Method | Side opening |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo |
| Water Cooling | 3P chiller |
| Water Cooling Location | Around the outer shell |
| Bomba de vacío | Two-stage direct rotary vane pump |
| Nivel de vacío | -0.1MPa |
| Pressure Resistance | Furnace chamber steel plate 6-20mm thick, double-sided welding, positive pressure resistance 0.1MPa |
| Gas Circuit Valves | Imported stainless steel valves |
| Pressure Detection | One dual-indicator pointer pressure gauge (positive/negative); one dual-indicator digital pressure gauge (positive/negative) |
| Gas Flow Meter | Two float flow meters (0-5L/min each) |
| Exhaust Port | 1 puerto |
| Pressure Protection | System prevents danger from closed/blocked exhaust port or excessive pressure: signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, releasing pressure with audible/visual alarm |
| Compatible Atmospheres | Hydrogen, argon |
| Hydrogen Treatment | Ignition device |
| Hydrogen Detection | One set |
| Material refractario | Forro hecho de 1800 type vacuum-formed alumina lightweight material; easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, buen aislamiento |
| Material aislante | Four-layer insulation: alumina fiber wool, alumina fiberboard, alumina polycrystalline fiberboard (imported materials) |
| Protección | Unidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc.. |
| Control | Closed-loop thyristor module trigger control, activación por cambio de fase. Output voltage/current/power continuously adjustable with constant voltage/constant current/constant power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores. |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Botones | Botones importados, vida útil >100,000 ciclos, con indicadores LED |
| Temperature Curve Setting | Touch screen intelligent temperature controller |
| Entrada de múltiples curvas | 30-control de programa de segmento: 30 segmentos para 1 curva, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485 |
Sintering Furnace Application Areas
- Hydrogen Atmosphere Sintering: Suitable for high-temperature sintering of cemented carbides (tungsten carbide-based), metal powders (tungsten, molybdenum, titanium, etc.), and powder metallurgy products in a hydrogen atmosphere. Hydrogen effectively reduces oxides, removes oxygen impurities, and improves material density and properties.
- Vacuum Sintering: Suitable for sintering ceramics, metalurgia de polvos, cemented carbides, and other materials in a vacuum environment, eliminating porosity and obtaining high-density, high-strength products.
- High-Purity Material Heat Treatment: This equipment is suitable for annealing, degassing, and purification processes of high-purity metals, high-purity compounds, and high-purity ceramics in a vacuum or hydrogen atmosphere, effectively ensuring the purity of the materials.
- Semiconductor Material Preparation: Suitable for high-temperature heat treatment of semiconductor materials such as silicon carbide, gallium nitride, and silicon, meeting high cleanliness and purity process requirements.
- Advanced Ceramic Sintering: This equipment is suitable for the sintering process of high-performance ceramics such as alumina, óxido de circonio, silicon nitride, silicon carbide, and aluminum nitride in a hydrogen or vacuum atmosphere, which helps to improve the density and mechanical properties of the materials.
- New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, metallurgical engineering, and other related majors in universities and research institutes.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Sintering Furnace Frequently Asked Questions (Preguntas frecuentes)
- Can this equipment use hydrogen?
Sí, the equipment is specifically designed to support both hydrogen and argon atmospheres and is equipped with a safety control system.
- Is it safe to use hydrogen?
The equipment is equipped with hydrogen detection, ignition devices, and a pressure protection system, effectively ensuring operational safety.
- Does it support long-term operation?
It supports long-term stable high-temperature operation, with the outer shell temperature controlled at ≤45℃.
- Can the furnace size be customized?
Sí, various furnace specifications can be customized according to customer process requirements.
- Does it support automatic program operation?
It supports 30-segment program control, enabling automatic heating, cooling, and heat preservation operation.
