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1700℃ Sinterofen mit Wasserstoffatmosphäre

PRODUKTPARAMETER

  1. Temperatur:1700℃
  2. Vacuum Degree:-0.1MPa
  3. Furnace Door Opening Method:Side-opening
  4. Heizkörper:High-purity molybdenum wire
  5. Temperature Uniformity Inside Furnace:±3℃ (varies by heating chamber size)
  6. Wasserkühlung:3P refrigeration unit
Beschreibung
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Beschreibung

High-Temperature Tubular/Box-Type Integrated Equipment under Vacuum Atmosphere

This 1700℃ hydrogen atmosphere sintering furnace is a high-end high-temperature equipment integrating a vacuum system, atmosphere control system, temperature control system, and safety protection system. It is specifically designed and manufactured for hydrogen-protected sintering, vacuum heat treatment, and high-temperature materials research.

The equipment adopts a high-purity alumina lightweight material furnace lining and a water-cooled double-layer furnace body structure. Combined with a high-precision intelligent temperature control system and high-purity molybdenum wire heating elements, it can achieve stable operation at 1700℃. The system supports protective atmospheres such as hydrogen and argon and is equipped with hydrogen ignition and leakage detection devices to ensure safe and reliable operation.

Sintering Furnace Product Features

  1. 1700℃ High Temperature, Molybdenum Wire Heating

This equipment operates at a maximum temperature of 1700℃, using high-purity molybdenum wire as the heating element, evenly distributed on both sides of the furnace chamber. Molybdenum wire offers advantages such as high high-temperature strength, good oxidation resistance, and long service life, making it suitable for ultra-high temperature vacuum/atmosphere sintering processes.

  1. Designed for Hydrogen Atmospheres, with Comprehensive Safety Features

The equipment can handle both hydrogen and argon gases and is optimized for hydrogen atmosphere sintering processes. It is equipped with a hydrogen ignition device and a hydrogen detection system to monitor hydrogen concentration in real time, ensuring operational safety. In case of gas leakage, the furnace and gas source are automatically shut off, while the exhaust port and ventilation system open, ensuring the safety of personnel and equipment.

  1. Integrated Design, Complete Functionality

The equipment integrates a temperature control system, Vakuumofenkammer, Vakuumpumpe, Gasweg, Druckschutz, Gasflusskontrolle, Über- und Unterdruckanzeige, and water circulation pump into one unit. The water circulation tank and furnace body are separate designs. Users can achieve vacuum sintering in hydrogen and argon atmospheres without additional configuration.

  1. Reliable Vacuum and Pressure System

Employs a two-stage direct rotary vane vacuum pump with a vacuum value of -0.1 MPa. The furnace lining is made of 6-20mm thick steel plate, beidseitig verschweißt, und kann einem Überdruck von standhalten 0.1 MPa. Equipped with dual-indicator pressure gauges (positive and negative pressure) and a digital pressure gauge, two float flow meters (0-5 L/min), and one exhaust port.

  1. Touchscreen + PLC Intelligent Control

Equipped with a touchscreen and PLC intelligent control system, displaying parameters such as temperature, Segmentnummer, Segmentzeit, verbleibende Zeit, Prozentsatz der Ausgangsleistung, Stromspannung, and current. Supports 30-segment program control, allows input of multiple curves, and supports commands such as jump, Schleife, laufen, Pause, and stop. The program can be modified at any time during operation. Features an RS485 communication interface.

1700℃ Sinterofen mit Wasserstoffatmosphäre
Parameter1700℃
Voltage AC380V
Design Power10-90KW
Chamber Dimensions (mm) L×B×H300×200×200; 300×300×300; 500×300×200; 500×300×300; 400×400×400; 600×400×400; 500×500×500; 800×500×500; 600×600×600; 900×600×500; 800×600×600; 700×700×700; 1000×600×600; 1000×700×700; 800×800×800; 1200×800×800
Genauigkeit der Temperaturregelung±1℃ (Integrierte Schaltkreissteuerung, kein Überschwingen)
Kontrollbereich50 to 1700℃
Furnace Temperature Uniformity±3℃ (depending on chamber size)
Temperature Measuring Element & RangeThermoelement Typ B, measuring range 0-1820℃
HeizrateFreely adjustable: max 20℃/min (non-linear), min 1℃/h
HeizkörperHigh purity molybdenum wire
Heating Element Installation LocationEvenly distributed on both sides of the chamber
Furnace BodyCNC-gefräst, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean
Struktur des OfenkörpersWater-cooled double-layer structure, ensuring good working environment
TüröffnungsmethodeSide opening
Ofenmanteltemperatur<45℃ during long-term continuous operation
Wasserkühlung3P chiller
Water Cooling LocationAround the outer shell
VakuumpumpeTwo-stage direct rotary vane pump
Vakuumniveau-0.1MPa
DruckfestigkeitFurnace chamber steel plate 6-20mm thick, double-sided welding, positive pressure resistance 0.1MPa
Gas Circuit ValvesImportierte Edelstahlventile
Pressure DetectionOne dual-indicator pointer pressure gauge (positive/negative); one dual-indicator digital pressure gauge (positive/negative)
Gas Flow MeterTwo float flow meters (0-5L/min each)
Exhaust Port1 port
DruckschutzSystem prevents danger from closed/blocked exhaust port or excessive pressure: signal from electric contact pressure gauge or pressure sensor closes solenoid intake valve, activates solenoid exhaust valve and alarm, releasing pressure with audible/visual alarm
Compatible AtmospheresWasserstoff, Argon
Hydrogen TreatmentIgnition device
Hydrogen DetectionOne set
Feuerfestes MaterialLining made of 1800 type vacuum-formed alumina lightweight material; easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, geringe Wärmespeicherung, Thermoschockbeständigkeit, good insulation
IsoliermaterialVierschichtige Isolierung: alumina fiber wool, alumina fiberboard, alumina polycrystalline fiberboard (imported materials)
ProtectionIntegrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, Phasenverlust, Überspannung, Überstrom, Übertemperatur, aktuelles Feedback, soft start, usw.
ControlClosed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/constant current/constant power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements
Display ParametersTemperatur, Segmentnummer, Segmentzeit, verbleibende Zeit, output power %, Stromspannung, aktuell, usw.
ButtonsImported buttons, service life >100,000 Zyklen, mit LED-Anzeigen
Temperature Curve SettingTouch screen intelligent temperature controller
Multi-Curve Input30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily
KommunikationsschnittstelleRS485

Sintering Furnace Application Areas

  • Hydrogen Atmosphere Sintering: Suitable for high-temperature sintering of cemented carbides (tungsten carbide-based), metal powders (tungsten, molybdenum, titanium, usw.), and powder metallurgy products in a hydrogen atmosphere. Hydrogen effectively reduces oxides, removes oxygen impurities, and improves material density and properties.
  • Vacuum Sintering: Suitable for sintering ceramics, Pulvermetallurgie, cemented carbides, and other materials in a vacuum environment, eliminating porosity and obtaining high-density, high-strength products.
  • High-Purity Material Heat Treatment: This equipment is suitable for annealing, degassing, and purification processes of high-purity metals, high-purity compounds, and high-purity ceramics in a vacuum or hydrogen atmosphere, effectively ensuring the purity of the materials.
  • Semiconductor Material Preparation: Suitable for high-temperature heat treatment of semiconductor materials such as silicon carbide, gallium nitride, and silicon, meeting high cleanliness and purity process requirements.
  • Fortschrittliches Keramiksintern: This equipment is suitable for the sintering process of high-performance ceramics such as alumina, Zirkonoxid, Siliziumnitrid, silicon carbide, and aluminum nitride in a hydrogen or vacuum atmosphere, which helps to improve the density and mechanical properties of the materials.
  • New Materials R&D and Scientific Research Experiments: Applicable to process research of new materials such as composite materials, nanomaterials, and special alloys, as well as experimental teaching and research projects in materials science, Metallurgietechnik, and other related majors in universities and research institutes.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Sintering Furnace Frequently Asked Questions (FAQ)

  1. Can this equipment use hydrogen?

Ja, the equipment is specifically designed to support both hydrogen and argon atmospheres and is equipped with a safety control system.

  1. Is it safe to use hydrogen?

The equipment is equipped with hydrogen detection, ignition devices, and a pressure protection system, effectively ensuring operational safety.

  1. Does it support long-term operation?

It supports long-term stable high-temperature operation, with the outer shell temperature controlled at ≤45℃.

  1. Can the furnace size be customized?

Ja, various furnace specifications can be customized according to customer process requirements.

  1. Does it support automatic program operation?

It supports 30-segment program control, enabling automatic heating, Kühlung, and heat preservation operation.

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