लुओयांग अंजिंग इंटेलिजेंस इक्विपमेंट उच्च तापमान वाली इलेक्ट्रिक भट्टियों में वैश्विक नेता हैं
Integrated Lifting Furnace For Glue Removal And Light Firing
उत्पाद पैरामीटर
विवरण
1000℃ Debinding + 1200℃ Light Firing Integrated Electric Furnace
This integrated debinding and Lifting Furnace features a combined design, integrating debinding, degreasing, light firing, and atmosphere control into a single system. It is specifically designed and manufactured for the advanced ceramics, electronic materials, powder metallurgy, and new materials industries.
The equipment employs a lifting furnace structure and a multi-zone independent temperature control system, achieving precise temperature control of materials during the debinding and light firing stages. The furnace supports vacuum and various protective atmosphere environments, effectively improving product consistency and sintering quality.
Equipped with an intelligent touchscreen control system, a high-temperature hot air circulation system, and a vacuum pressure control system, this equipment can meet the continuous production needs under complex process conditions, making it an ideal device for the heat treatment of high-end ceramics and powder materials.
उत्पाद की विशेषताएँ
- Integrated Degreasing and Light Firing Design, Dual Temperature Zones Available
This equipment integrates degreasing and light firing functions into one unit, reducing material transfer steps and avoiding contamination. It is available in two specifications: 1000℃ and 1200℃. The 1000℃ model is suitable for degreasing processes, while the 1200℃ model is suitable for light firing processes. Both furnaces share a control system for flexible switching.
- Large-Capacity Furnace, Suitable for Batch Processing
The furnace chamber has a diameter of 1000mm × height of 800mm, providing a large volume for simultaneous processing of large batches of materials. It is suitable for large-scale production processes such as ceramic green body degreasing, पाउडर धातुकर्म का कम होना, and catalyst carrier light firing.
- Multi-Point, Multi-Zone Temperature Control, Excellent Temperature Uniformity
It employs independent temperature control at the upper, middle, and lower levels (with a separate temperature control point at the furnace door, sharing the control system with the degreasing furnace). The temperature uniformity within the furnace is ±3℃. Temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot, ensuring batch product consistency.
- Hot Air Stirring System for Uniform Temperature Distribution
The 1000℃ debinding furnace is equipped with a high-temperature fan hot air stirring system. Air vanes at the top of the furnace chamber forcefully stir the air inside, resulting in a more uniform temperature distribution, particularly suitable for the stringent temperature uniformity requirements of the debinding process.
- Comprehensive Vacuum and Atmosphere System
The furnace can handle various atmospheres including nitrogen, आर्गन, carbon monoxide, और ऑक्सीजन. Vacuum degree ≤10Pa (pressure rise rate 5Pa/h, pressure holding for 24h, measured after degassing the empty furnace). It is equipped with a resistance vacuum gauge, ISO100 high-vacuum baffle valve, and DN100 vacuum piping. Digital positive and negative pressure gauges control the micro-positive pressure sintering process, and a mass flow meter (0-30एल) precisely controls gas flow.
- Water Cooling Protection for Extended Seal Life
The equipment’s water-cooled components include the furnace top and furnace opening; the water source is provided by the customer. The flanges have sealing grooves, employing a “Y”-ring vacuum seal and water cooling. Both the inlet and outlet water interfaces are located on the furnace body. It effectively reduces the damage of high temperature to the seals and ensures reliable sealing during long-term use.
| नमूना | AJ-1000/1200 |
| वोल्टेज | AC 380V, 50हर्ट्ज |
| शक्ति | 60–75 kW (depending on temperature) |
| तापमान की रेंज | 100–1200°C |
| Chamber Size (Ø × H) | 1000 mm × 800 मिमी |
| Temperature Accuracy | ±1°C |
| वर्दी | ±3°C |
| Heating Element | High-temp alloy (with Mo) or Kanthal wires |
| Heating Zones | 3 independent zones (शीर्ष / Mid / Bottom) |
| Thermocouple Type | K-type, 0–1200°C |
| Ramping Rate | 1°C/h – 15°C/min (एडजस्टेबल) |
| Gas Inlets | 6 ports (bottom distributed) |
| Exhaust Ports | 1 manual + 1 motorized valve (304 SS, DN30) |
| Flowmeter Range | 0–4 m³/h (standard) / 0–30 L/min (mass flow meter) |
| Vacuum System Support | ≤10 Pa (ISO100 valve + DN100 pipe compatible) |
| Pressure Control | Supports positive & negative pressure processes |
| Water Cooling | Required for seals, shielding, and door flange |
| Door Drive Mechanism | Ball screw + linear guide, variable-speed motor |
| Lifting Platform | Electric screw drive, load up to 500 किग्रा |
| Insulation Structure | 3-layer (ceramic fiber board + अल्युमिना + polycrystal) |
| Automation | PLC controlled, touchscreen interface |
| Safety Functions | Over-temp, चरण हानि, overpressure, power surge |
अनुप्रयोग क्षेत्र
- Ceramic Debinding and Light Firing: Suitable for debinding (removing grease) and light firing processes of green ceramics such as alumina, zirconia, piezoelectric ceramics, and electronic ceramics. A hot air stirring system ensures uniform debinding, preventing cracking and carbonization.
- पाउडर धातुकर्म डिबाइंडिंग: Suitable for removing binders from iron-based and copper-based powder metallurgy products and cemented carbide compacts, providing a clean green body for subsequent high-temperature sintering.
- Catalyst Carrier Calcination: Suitable for low-temperature calcination and light firing of catalyst carriers, molecular sieves, activated alumina, and other materials. Multiple air intakes ensure uniform heating of the materials.
- Lithium-ion Battery Material Pretreatment: Suitable for debinding and low-temperature pretreatment of precursors for lithium-ion battery positive and negative electrode materials, removing organic impurities and improving material purity.
- Electronic Component Debinding: Suitable for debinding processes of electronic components such as MLCCs, PTCs, and NTCs. Precise temperature control ensures the electrical performance of the components.
- Universities and research institutes: Suitable for experimental teaching and research projects in majors such as materials science and engineering, metallurgical engineering, and chemical engineering. It has two uses and multiple functions.
कंपनी प्रोफाइल
ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.
कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.
कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.
भुगतान के तरीके
टीटी
शिपमेंट के तरीके
विद्युत भट्ठी को तीन परतों में पैक किया गया है: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.
अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)
- Can this equipment simultaneously perform debinding and light firing?
हाँ. The equipment adopts an integrated structure for debinding and light firing, enabling continuous processing.
- What atmospheric environments does it support?
It supports various atmospheric environments including nitrogen, ammonia, carbon monoxide, और ऑक्सीजन.
- Does it support vacuum processes?
हाँ. The equipment can operate in a vacuum environment of ≤10Pa.
- How is the furnace temperature uniformity?
Using a hot air circulation and multi-point temperature control system, the furnace temperature uniformity can reach ±3℃.
- Is it complicated to operate?
The equipment uses a 10-inch touchscreen for centralized control, making operation simple and intuitive.
