푸셔 플레이트 가마

푸셔 플레이트 가마

A pusher plate kiln is a continuous high-temperature furnace that uses a pusher mechanism to rhythmically advance the material-carrying plates, achieving continuous heating and sintering processes.

This equipment is suitable for production scenarios requiring high output and process stability. The furnace employs a zoned heating method, allowing materials to complete preheating, 소결, and cooling processes in different temperature zones, ensuring product consistency.

제품특징 (푸셔 플레이트 가마)

1. 지속적인 생산, 고효율

Utilizing a hydraulic or mechanical pusher plate mechanism, the material-loaded pusher plate is continuously or intermittently pushed into the furnace, 대규모 연속 생산 가능. Suitable for large-scale production, with high equipment utilization and low energy consumption.

2. 다중 구역 독립 온도 제어, 정확한 온도 곡선

The furnace body is divided into a feeding section, preheating section, sintering section, cooling section, and discharging section. Each temperature zone has independent temperature control, allowing for precise adjustment of heating, 보유, 복잡한 소결 공정의 요구 사항을 충족하는 냉각 곡선.

3. Adjustable Pusher Plate Speed, Controllable Residence Time

The pusher plate speed is infinitely adjustable, allowing for flexible adjustment of the material's residence time in the furnace according to material characteristics and process requirements, 일관된 소결 품질 보장.

4. Multiple Atmosphere Options

Can be configured with multiple atmospheres such as air, nitrogen, 수소, 아르곤, 그리고 소결을 만나기 위해 분해된 암모니아, 절감, 다양한 재료의 산화 공정 요구 사항. The furnace body has an atmosphere sealing structure to ensure a stable atmosphere inside the furnace.

5. Pusher plate material is optional and suitable for different materials

The pusher plate material can be selected from corundum, mullite, silicon carbide or metal pusher plates according to the sintering temperature and material characteristics. It is resistant to high temperature, corrosion and has good thermal stability.

응용분야 (푸셔 플레이트 가마)

• 고급 세라믹 소결: High-performance ceramics such as alumina, 산화지르코늄, 질화규소, 탄화규소, and aluminum nitride can all be used for continuous batch sintering.
• 전자 세라믹: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, 유전체 세라믹, PTC/NTC thermistors, and MLCCs. Precise temperature profiles and a stable atmosphere ensure the electrical performance of electronic ceramics.
• 자성 재료: Suitable for continuous sintering of magnetic materials such as soft magnetic ferrites, permanent magnetic ferrites, and neodymium iron boron. Uniform temperature field ensures consistent magnetic properties, making it the mainstream sintering equipment in the magnetic materials industry.
• 분말야금학: 철 기반 및 구리 기반 분말 야금 제품의 연속 소결에 적합합니다.. 산화를 방지하고 제품 밀도 및 강도를 향상시키기 위해 보호 분위기를 도입할 수 있습니다..
• 리튬 배터리 재료: Suitable for sintering of positive electrode materials such as lithium iron phosphate, 삼원 재료, 및 리튬 코발트 산화물, 음극재의 탄화처리 뿐만 아니라. 물질의 산화를 방지하기 위해 보호를 위해 질소 또는 아르곤 가스를 도입할 수 있습니다..
• Ceramic substrates: Suitable for batch sintering of alumina and aluminum nitride ceramic substrates. The width-direction temperature uniformity of the pusher furnace ensures the flatness and performance consistency of large-size substrates.
• Catalysts and supports: 촉매 담체의 연속 소성 및 활성화 처리에 적합, 분자체, 및 기타 재료. 다중 온도 구역 설계는 복잡한 온도 프로파일 요구 사항을 충족합니다..
• Hard alloys: Suitable for continuous sintering of tungsten carbide-based hard alloy products. Hydrogen or a protective atmosphere can be introduced to ensure alloy density and hardness.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

결제 방법

TT

배송 방법

전기 바닥 로딩로는 3개 층으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다.

자주 묻는 질문 (FAQ)

1. What is a pusher furnace used for?

대규모 연속 생산용. Materials are placed on pushers and hydraulically propelled through heating, 보유, and cooling zones sequentially.

2. How long is the furnace chamber?

Customized according to production volume, from a few meters to tens of meters.

3. What is the difference between a pusher furnace and a roller furnace?

A pusher furnace uses pushers to carry materials, suitable for small parts or powders; a roller furnace uses rollers for conveying, suitable for sheet or block materials.

4. 지속적으로 작동할 수 있나요??

예. 그것은 작동할 수 있습니다 24 하루에 몇 시간씩 중단 없이, 대규모 대량 생산에 적합.

5. Can it be customized to my process?

We can customize the effective furnace chamber dimensions (pusher width, heating zone length), number of temperature zones, maximum temperature, atmosphere type, pusher speed adjustment range, cooling section length, and automatic feeding and discharging systems according to the user's process.

푸셔 플레이트 가마

A Pusher Plate Kiln high-temperature furnace used for continuous production. It mainly uses a pusher device to push a pusher plate carrying materials into the furnace at a certain rhythm to achieve continuous heating and sintering. This equipment is suitable for scenarios with stable process conditions and batch production. The furnace has clearly defined temperature zones, and the continuous process ensures product consistency. It is commonly used in the sintering processes of industries such as ceramics, electronic materials, and powder materials.

제품특징 (푸셔 플레이트 가마)

1. 지속적인 생산, 고효율

This pusher plate kiln adopts a continuous production mode. Materials are placed on a pusher plate and pushed into the furnace sequentially by a pushing mechanism. After preheating, 소결, 그리고 냉각, they are automatically discharged. Unlike batch furnaces, there is no need for repeated heating and cooling, which greatly saves energy and time, making it suitable for large-scale, long-cycle continuous production.

2. 다중 구역 독립 온도 제어, precise temperature curve

The furnace body is divided into a feeding section, preheating section, sintering section, cooling section, and discharging section. Each temperature zone has independent temperature control, and the temperature curve can be precisely adjusted. The preheating section slowly heats up, removing moisture and binders from the material; the sintering section reaches the maximum temperature to densify the material; the cooling section gradually cools down to prevent product cracking.

3. Hydraulic/mechanical pusher plate, smooth operation

The pusher plate mechanism is hydraulically or mechanically driven, with steplessly adjustable pusher speed, ensuring smooth and reliable operation. Uniform pushing force and tight contact between pusher plates prevent material tipping. The pusher plate mechanism is equipped with limit Equipped with protection and overload protection functions to ensure safe operation of the equipment. An automatic feeding and discharging system can be configured for fully automated production.

4. Multiple heating elements covering a wide temperature range

Heating elements are configured according to the highest temperature and arranged on both sides or above and below the furnace chamber to form a uniform heating field, ensuring consistent temperature across the width of the pusher plate.

5. Multiple atmosphere options to adapt to different processes

This pusher plate furnace can be configured with multiple atmosphere environments and is equipped with an atmosphere control system, flow meter, oxygen analyzer, pressure sensor, 등., to achieve precise atmosphere control.

6. Optional cooling system to adapt to different cooling requirements

Water-cooled or air-cooled cooling systems can be configured according to process requirements to control the cooling rate of the cooling section and prevent cracking of products due to excessively rapid cooling.

응용분야 (푸셔 플레이트 가마)

• 고급 세라믹: Suitable for batch sintering of high-performance ceramics such as alumina, 산화지르코늄, 질화규소, 탄화규소, and aluminum nitride.
• 전자 세라믹: Suitable for debinding and sintering of electronic functional ceramics such as piezoelectric ceramics, 유전체 세라믹, PTC/NTC thermistors, and MLCCs.
• 자성 재료: Suitable for sintering of magnetic materials such as soft magnetic ferrites, permanent magnetic ferrites, and neodymium iron boron. 균일한 온도 필드는 일관된 자기 특성을 보장합니다..
• 분말야금학: Suitable for sintering iron-based and copper-based powder metallurgy products. 산화를 방지하고 제품 밀도 및 강도를 향상시키기 위해 보호 분위기를 도입할 수 있습니다..
• 리튬 배터리 재료: Suitable for sintering of positive electrode materials such as lithium iron phosphate, 삼원 재료, lithium cobalt oxide, and lithium manganese oxide, as well as graphitization treatment of negative electrode materials. 물질의 산화를 방지하기 위해 보호를 위해 질소 또는 아르곤 가스를 도입할 수 있습니다..
• Catalysts: Suitable for calcination and activation treatment of catalyst supports. Continuous production mode is suitable for large-scale catalyst production.
• Ceramic substrates: Suitable for batch sintering of alumina and aluminum nitride ceramic substrates. The width-direction temperature uniformity of the pusher plate furnace ensures the flatness and performance consistency of large-size substrates.
• Universities and research institutes: Pilot-scale research in materials science and engineering, metallurgical engineering, and other related fields. The pusher plate furnace can serve as a transitional device from laboratory to industrial production.
• Industrial and mining enterprises: Suitable for large-scale continuous production. This pusher plate furnace is a core piece of equipment for large-scale production and is suitable for continuous three-shift operation.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

결제 방법

TT

배송 방법

전기 바닥 로딩로는 3개 층으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..

자주 묻는 질문 (FAQ)

1. What is a Pusher Plate Kiln?

A pusher plate kiln is a continuous high-temperature sintering equipment. Using a hydraulic or mechanical thrust system, pusher plates loaded with material are sequentially pushed into the furnace chamber. After preheating, 소결, 그리고 냉각, the plates are automatically ejected.

2. What are the advantages compared to a box furnace?

Higher efficiency, capable of 24-hour continuous production, 대규모 대량 생산에 적합. Box furnaces are for intermittent production.

3. 온도 균일성은 어떻습니까?? What is the maximum temperature it can handle?

Pusher plate kilns typically employ multi-zone independent temperature control. Each zone can be precisely set. Combined with a reasonable arrangement of heating elements and furnace structure, this ensures temperature uniformity along the pusher plate's path. Standard operating temperatures range from 600℃ to 1700℃. Heating elements are selected based on temperature, using high-temperature alloy resistance wire, 실리콘 카바이드 막대, 또는 실리콘 몰리브덴 막대.

4. Can it be customized?

The effective dimensions of the furnace chamber (pusher width, heating zone length), number of temperature zones, maximum temperature, atmosphere type, pusher speed adjustment range, cooling section length, and automatic feeding and discharging system can be customized according to user processes to meet different production volumes and process requirements.

5. How energy-efficient is it?

The pusher furnace operates on a continuous production line, with the furnace body in a state of thermal equilibrium. There is no energy loss due to heat dissipation during heating as in intermittent furnaces, resulting in high thermal efficiency. Combined with a full-fiber furnace lining and precise temperature control across multiple zones, it can save 30%-50% energy compared to intermittent furnaces, leading to lower overall long-term operating costs.