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1200°C Corrosiebestendige dubbelbrandende platformhefoven

PRODUCTPARAMETERS

  1. Temperatuur:1200℃
  2. Heating rate:Fast (20℃/min), slow (1℃/u)
  3. Loading platform in and out:Electric mechanical transmission
  4. Methode voor het openen van de ovendeur:Bottom vertical lifting
  5. Number of Control Units:5 sets of temperature control systems
  6. Installation Position of Heating Elements:Around the furnace + onderkant
Beschrijving
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Beschrijving

1200°C Corrosion-Resistant Double-Platform Lifting Furnace

The 1200°C corrosion-resistant double-platform lifting furnace adopts a split-structure design, with the control system and furnace body independently arranged. The furnace lining is made of vacuum-formed high-purity alumina lightweight material. The equipment uses high-temperature, hydrofluoric acid-resistant silicon carbide rods as heating elements. The system uses microcomputer program control, enabling automatic heating, automatic heat preservation, and automatic cooling. It also supports modification of temperature control parameters and process programs during operation, offering simple operation, stable performance, and strong anti-interference capabilities.
The furnace chamber is made of high-purity hydrofluoric acid-resistant material, combined with a multi-layer insulation structure, providing excellent corrosion resistance, heat preservation, and thermal shock resistance.

Producteigenschappen

  1. Hydrofluoric Acid Corrosion Resistant Design, Specifically Designed for Handling Corrosive Materials

This equipment uses high-temperature hydrofluoric acid resistant silicon carbide heating elements. The furnace lining uses hydrofluoric acid resistant materials, the heating element coating inside the furnace is made of corrosion-resistant material, and all high-temperature materials inside the furnace are made of corrosion-resistant materials. It is suitable for sintering processes of materials containing fluorine, chlorine, and other corrosive atmospheres, effectively extending the equipment’s service life.

  1. Dual Charging Platforms for Alternating Operation, High Production Efficiency

Equipped with dual lifting platforms, the charging platforms can be alternated at high temperatures. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, resulting in significant energy savings.

1200°C Corrosion-Resistant Double-Platform Lifting Furnace
  1. Smooth Hydraulic Lifting, Precise Electric Loading and Unloading

The charging platform lifting is hydraulically driven, ensuring smooth operation and strong load-bearing capacity. The loading platform loading and unloading uses electromechanical transmission, with adjustable speed, good stability, and high positioning accuracy.

  1. Multi-layered tapered step soft seal for reliable sealing

The furnace door opens vertically from the bottom. Het laadplatform en de ovenopening maken gebruik van een 3-4 layer tapered step soft seal structure. Elastic high-temperature sealing strips are arranged on the steps to effectively absorb the thermal expansion difference between the refractory materials at the furnace opening and the charging platform, ensuring reliable sealing over long-term use.

  1. Corrosion-resistant charging platform with both load-bearing and insulation capabilities

The charging platform is constructed from vacuum-formed high-purity hydrofluoric acid-resistant material combined with high-purity alumina hollow spherical plates. This ensures both insulation and load-bearing capacity, while also providing excellent corrosion resistance.

Temperatuur1200℃
Rated Operating Temperature1200℃
Long-term Operating Temperature1150℃
Control Range80 to 1000℃
Temperatuur meetelementType K thermocouple, measuring range 0-1320℃
Number of Control Units5 sets of temperature control systems
Heating Element Installation LocationAround + onderkant
Nauwkeurigheid van temperatuurregeling±1℃ (integrated circuit control, no overshoot)
Uniformiteit van de oventemperatuur±1℃ (afhankelijk van de kamergrootte; multi-point control for larger chambers)
VerwarmingssnelheidFreely adjustable: max 20℃/min, min 1℃/h
VerwarmingselementHigh-temperature alloy resistance wire (molybdenum-containing, wire surface temperature up to 1500℃) or hydrogen fluoride corrosion-resistant silicon carbide rods. U-shaped constant diameter silicon carbide rods made of high-purity a-SiC: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃
OvenlichaamCNC-gefreesd, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean
Structuur van het ovenlichaamAir-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips
Double Loading PlatformDual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving
Loading Platform MovementElektrische mechanische aandrijving, adjustable speed, good stability, high precision
Loading Platform LiftHydraulic lift for smooth operation
Platform and Furnace Mouth SealBottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion
Platform Refractory MaterialVacuum-formed high-purity hydrogen fluoride corrosion-resistant material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance
Vuurvast materiaalLining made of hydrogen fluoride corrosion-resistant material. Easily impacted and load-bearing areas (furnace mouth, onderkant) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, good insulation (energy saving >80% vs. old furnaces)
Chamber Corrosion ProtectionHeating element coating and high-temperature chamber materials are corrosion-resistant as required
IsolatiemateriaalThree-layer insulation: aluminum silicate fiberboard, alumina fiberboard, hydrogen fluoride corrosion-resistant material
Ovenschaaltemperatuur<45℃ during long-term continuous operation
ProtectionIntegrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, kapot thermokoppel, fase verlies, overspanning, overstroom, te hoge temperatuur, huidige feedback, soft start, enz.
ControlClosed-loop thyristor module trigger control, phase-shift or zero-crossing triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements
Display ParametersReal-time temperature, segmentnummer, segment tijd, resterende tijd, output power %, spanning, huidig, enz.
ButtonsLevensduur >100,000 cycli, met LED-indicatoren
Temperature Curve SettingIntelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 50-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control
Multi-Curve Input50-segment program control: 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily
Communication InterfaceRS485, distance up to 1200m. Computer control for start, pauze, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, segment tijd, segmentnummer, heating curve, stroom % curve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation

Toepassingsgebieden

  • Fluorine/Chlorine-Containing Material Sintering: Suitable for high-temperature sintering of special ceramics, fluoride materials, and chloride materials in corrosive atmospheres containing fluorine or chlorine.
  • Rare Earth Material Processing: Suitable for sintering and heat treatment of rare earth oxides, rare earth fluorides, and other materials sensitive to corrosive atmospheres, preventing cross-contamination and ensuring product purity.
  • Specialty Glass and Enamel: Suitable for high-temperature melting and sintering processes of fluorine-containing glass and special enamel glazes. The corrosion-resistant furnace can withstand the erosion of corrosive volatiles.
  • Chemical Catalysts: Suitable for the calcination and activation treatment of fluorine- and chlorine-containing catalyst supports. The dual-feed platform design improves production efficiency.
  • Nieuw materiaal R&D: Suitable for process research on new materials such as composite materials and nanomaterials with special requirements for corrosive atmospheres.
  • Universiteiten en onderzoeksinstituten: Suitable for corrosive material sintering experiments and research projects in materials science, chemical engineering, and metallurgical engineering.

Bedrijfsprofiel

Een professionele onderneming gespecialiseerd in diensten op het gebied van warmtebehandelingstechnologie en de R&D, productie, en verkoop van elektrische ovens voor hoge temperaturen.

Het bedrijf richt zich op de ontwikkeling van elektrische ovens voor hoge temperaturen die een volledig temperatuurbereik van -100℃ tot 2600℃ bestrijken.. Tot de producten behoren experimentele elektrische ovens, ovens met vacuümatmosfeer, industriële ovens, en middenfrequente inductieverwarmingsapparatuur. De belangrijkste producten zijn onder meer doosovens, buis ovens, hijsovens, duwovens, draaistelovens, roterende ovens, tunnelovens, en diverse gespecialiseerde middenfrequentieovens.

Het bedrijf houdt zich aan technologische innovatie en is geslaagd voor de ISO9001- en EU CE-certificeringen. Het bezit 21 geregistreerde handelsmerken, 29 patenten, En 27 software-auteursrechten.

Betaalmethoden

TT

Verzendmethoden

De elektrische oven is verpakt in drie lagen: eerst verpakt in schuimpapier, vervolgens verpakt in plasticfolie, en ten slotte verpakt in een houten kist.

Veelgestelde vragen (Veelgestelde vragen)

  1. Which industries is this lifting furnace suitable for?

Widely used in ceramics, chemical, elektronica, metallurgie, new materials, and scientific research fields.

  1. Is it resistant to hydrofluoric acid corrosion?

Ja. The furnace chamber, insulation layer, and heating elements are all designed to resist hydrofluoric acid corrosion.

  1. What are the advantages of the dual-feed platform?

The dual-feed platform allows for alternating loading and unloading during high-temperature operation, significantly improving production efficiency and energy saving.

  1. Does it support automated control?

Ja. The equipment features 50-segment programmable temperature control, automatic lifting, and computer communication functions.

  1. Can it be remotely controlled?

Ja. Remote control and data management can be achieved through the RS485 interface.

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