Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
1200°C Corrosion-Resistant Double-Burning Platform Lifting Furnace
PARÂMETROS DO PRODUTO
Descrição
1200°C Corrosion-Resistant Double-Platform Lifting Furnace
The 1200°C corrosion-resistant double-platform lifting furnace adopts a split-structure design, with the control system and furnace body independently arranged. The furnace lining is made of vacuum-formed high-purity alumina lightweight material. The equipment uses high-temperature, hydrofluoric acid-resistant silicon carbide rods as heating elements. The system uses microcomputer program control, enabling automatic heating, automatic heat preservation, and automatic cooling. It also supports modification of temperature control parameters and process programs during operation, offering simple operation, stable performance, and strong anti-interference capabilities.
The furnace chamber is made of high-purity hydrofluoric acid-resistant material, combined with a multi-layer insulation structure, providing excellent corrosion resistance, heat preservation, and thermal shock resistance.
Recursos do produto
- Hydrofluoric Acid Corrosion Resistant Design, Specifically Designed for Handling Corrosive Materials
This equipment uses high-temperature hydrofluoric acid resistant silicon carbide heating elements. The furnace lining uses hydrofluoric acid resistant materials, the heating element coating inside the furnace is made of corrosion-resistant material, and all high-temperature materials inside the furnace are made of corrosion-resistant materials. It is suitable for sintering processes of materials containing fluorine, chlorine, and other corrosive atmospheres, effectively extending the equipment’s service life.
- Dual Charging Platforms for Alternating Operation, High Production Efficiency
Equipped with dual lifting platforms, the charging platforms can be alternated at high temperatures. While one platform is heating inside the furnace, the other can be used for loading and unloading outside, significantly improving equipment utilization and production efficiency, resulting in significant energy savings.
- Smooth Hydraulic Lifting, Precise Electric Loading and Unloading
The charging platform lifting is hydraulically driven, ensuring smooth operation and strong load-bearing capacity. The loading platform loading and unloading uses electromechanical transmission, with adjustable speed, good stability, and high positioning accuracy.
- Multi-layered tapered step soft seal for reliable sealing
The furnace door opens vertically from the bottom. The charging platform and furnace opening utilize a 3-4 layer tapered step soft seal structure. Elastic high-temperature sealing strips are arranged on the steps to effectively absorb the thermal expansion difference between the refractory materials at the furnace opening and the charging platform, ensuring reliable sealing over long-term use.
- Corrosion-resistant charging platform with both load-bearing and insulation capabilities
The charging platform is constructed from vacuum-formed high-purity hydrofluoric acid-resistant material combined with high-purity alumina hollow spherical plates. This ensures both insulation and load-bearing capacity, while also providing excellent corrosion resistance.
| Temperature | 1200℃ |
| Rated Operating Temperature | 1200℃ |
| Long-term Operating Temperature | 1150℃ |
| Control Range | 80 to 1000℃ |
| Temperature Measuring Element | Type K thermocouple, measuring range 0-1320℃ |
| Number of Control Units | 5 sets of temperature control systems |
| Heating Element Installation Location | Around + bottom |
| Precisão do controle de temperatura | ±1℃ (integrated circuit control, no overshoot) |
| Uniformidade da temperatura do forno | ±1℃ (depending on chamber size; multi-point control for larger chambers) |
| Heating Rate | Freely adjustable: max 20℃/min, min 1℃/h |
| Elemento de aquecimento | High-temperature alloy resistance wire (molybdenum-containing, wire surface temperature up to 1500℃) or hydrogen fluoride corrosion-resistant silicon carbide rods. U-shaped constant diameter silicon carbide rods made of high-purity a-SiC: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃ |
| Corpo do Forno | CNC usinado, polido, chão, em conserva, fosfatado, revestido a pó, assado em alta temperatura. Cor em dois tons, aparência estética. Oxidation/acid/alkali/corrosion/high temperature resistant, fácil de limpar |
| Estrutura do Corpo do Forno | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, evitando a oxidação em alta temperatura das tiras condutoras do elemento de aquecimento |
| Double Loading Platform | Dual lifting platforms allow alternating loading platform replacement at high temperatures, improving efficiency and energy saving |
| Loading Platform Movement | Electric mechanical drive, adjustable speed, good stability, high precision |
| Loading Platform Lift | Hydraulic lift for smooth operation |
| Platform and Furnace Mouth Seal | Bottom vertical lift opening. 3-4 layers of tapered step soft seal with elastic high-temperature sealing strips to effectively absorb refractory expansion |
| Platform Refractory Material | Vacuum-formed high-purity hydrogen fluoride corrosion-resistant material combined with high-purity alumina hollow ball plates, ensuring both insulation and load-bearing performance |
| Material refratário | Lining made of hydrogen fluoride corrosion-resistant material. Easily impacted and load-bearing areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, armazenamento de baixo calor, resistência ao choque térmico, bom isolamento (energy saving >80% vs. old furnaces) |
| Chamber Corrosion Protection | Heating element coating and high-temperature chamber materials are corrosion-resistant as required |
| Material de isolamento | Isolamento de três camadas: placa de fibra de silicato de alumínio, painel de fibras de alumina, hydrogen fluoride corrosion-resistant material |
| Temperatura do casco do forno | <45℃ durante operação contínua de longo prazo |
| Proteção | Unidade de controle modular integrada, controle e proteção de loop duplo: ultrapassar, excesso/sob regulamentação, termopar quebrado, perda de fase, sobretensão, sobrecorrente, temperatura excessiva, comentários atuais, início suave, etc.. |
| Controlar | Controle de disparo do módulo tiristor de malha fechada, disparo de mudança de fase ou cruzamento zero. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Parâmetros de exibição | Real-time temperature, número do segmento, tempo do segmento, tempo restante, potência de saída %, tensão, atual, etc.. |
| Botões | Service life >100,000 ciclos, com indicadores LED |
| Configuração da curva de temperatura | Controlador de temperatura inteligente com suporte para ajuste PID/APID/MPT, self-tuning/self-learning, sem overshoot/undershoot, 50-controle de programa de segmento, aquecimento/resfriamento de rampa arbitrária, programmable commands (jump/loop/run/pause/stop), programa modificável durante a operação, ajuste de curva para controle suave |
| Entrada multicurva | 50-controle de programa de segmento: 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485, distance up to 1200m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, tempo do segmento, número do segmento, heating curve, power % curve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
Áreas de aplicação
- Fluorine/Chlorine-Containing Material Sintering: Suitable for high-temperature sintering of special ceramics, fluoride materials, and chloride materials in corrosive atmospheres containing fluorine or chlorine.
- Rare Earth Material Processing: Suitable for sintering and heat treatment of rare earth oxides, rare earth fluorides, and other materials sensitive to corrosive atmospheres, preventing cross-contamination and ensuring product purity.
- Specialty Glass and Enamel: Suitable for high-temperature melting and sintering processes of fluorine-containing glass and special enamel glazes. The corrosion-resistant furnace can withstand the erosion of corrosive volatiles.
- Chemical Catalysts: Suitable for the calcination and activation treatment of fluorine- and chlorine-containing catalyst supports. The dual-feed platform design improves production efficiency.
- Novo material R&D: Suitable for process research on new materials such as composite materials and nanomaterials with special requirements for corrosive atmospheres.
- Universities and Research Institutes: Suitable for corrosive material sintering experiments and research projects in materials science, chemical engineering, and metallurgical engineering.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Perguntas frequentes (Perguntas frequentes)
- Which industries is this lifting furnace suitable for?
Widely used in ceramics, chemical, electronics, metallurgy, new materials, and scientific research fields.
- Is it resistant to hydrofluoric acid corrosion?
Sim. The furnace chamber, insulation layer, and heating elements are all designed to resist hydrofluoric acid corrosion.
- What are the advantages of the dual-feed platform?
The dual-feed platform allows for alternating loading and unloading during high-temperature operation, significantly improving production efficiency and energy saving.
- Does it support automated control?
Sim. The equipment features 50-segment programmable temperature control, automatic lifting, and computer communication functions.
- Can it be remotely controlled?
Sim. Remote control and data management can be achieved through the RS485 interface.
