Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
Large-Scale Dual-Platform Elevator Furnace
PARÁMETROS DEL PRODUCTO
Descripción
1450°C Dual-Station High-Temperature Elevator Furnace
This large-scale dual-platform elevator furnace is a high-end industrial electric furnace designed for high-temperature sintering, tratamiento térmico, melting, and materials R&D. It features an alternating dual-platform design that allows for loading and unloading at both stations when temperatures are below 500°C, thereby significantly boosting production efficiency, minimizing downtime, and reducing energy consumption.
The furnace utilizes a hybrid heating technology combining U-shaped high-purity silicon carbide rods and high-temperature resistance wires; it achieves a maximum temperature of 1450°C, with a stable long-term operating temperature of 1400°C. It is equipped with a PLC automatic control system, a touchscreen interface, multi-point independent temperature control, and RS485 remote communication capabilities.
Características del producto
- Alternating Dual-Platform System: Enhanced Efficiency and Reduced Energy Consumption
The equipment is equipped with two loading platforms that can be used alternately at high temperatures; while one platform undergoes sintering inside the furnace chamber, the other can be used for loading and unloading operations externally.
- PLC-Controlled Platforms with Centralized Touchscreen Operation
The charging platform and furnace body feature a modular design. Platform movements—such as entry/exit and lifting—are managed by a PLC system and centrally controlled via a touchscreen. Signal detection utilizes opto-isolated switches processed by the PLC, while operational commands are issued through the touchscreen.
- High Load Capacity for Industrial Batch Production
The loading platform supports a maximum load of 1,500 kg (customizable to client specifications), making it ideal for sintering heavy workpieces and large batches of material. It easily accommodates large ceramic products, materiales refractarios, and bulk metal components.
- Comprehensive Heating: Sides and Bottom
Heating elements are installed on the sides and bottom of the furnace chamber, creating an omnidirectional, three-dimensional heating field. The system employs a combination of U-shaped, constant-diameter silicon carbide rods (for the sides) and high-temperature alloy resistance wires (for the bottom).
- Stepped Interlocking Seal Design
The interface between the furnace opening and the platform’s refractory material utilizes a stepped interlocking structure with angled surfaces. The angle widens when the platform opens and gradually narrows as it closes, creating a self-locking sealing effect.
| Temperature Range | 1000-1700℃ |
| Número de plataformas de carga | Two, can be used alternately at high temperatures (below 500℃), improving efficiency and saving energy |
| Power Supply | Three-phase five-wire 380V AC |
| Temperatura máxima de funcionamiento | 1450℃ |
| Temperatura de funcionamiento a largo plazo | 1400℃ |
| Rango de control | 80-1650℃ |
| Temperature Sensor | Platinum-Rhodium Type S thermocouple, measuring range 0-1720℃ |
| Heating Element Location | Surrounding and bottom |
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Temperature Uniformity | Within ±5℃ (depending on chamber size), tested with imported temperature measurement rings |
| Temperature Control Points | 4-point control: left side, right side, center, and bottom of chamber |
| Tasa de calentamiento | Libremente ajustable, range: max. 40℃/min, min. 1℃/h |
| Heating Elements | U-shaped equal-diameter silicon carbide rods (main heating) + high-temperature alloy resistance wire (bottom, surface up to 1450℃). Silicon carbide rod features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature up to 1500℃ |
| Cuerpo del horno | mecanizado por CNC, pulido, sanded, acid-washed, fosfatado, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, fácil de limpiar. Export quality, mirror baking finish. |
| Estructura del horno | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation and ensuring a good working environment. |
| Loading Platform Operation | Platform and chamber are separate designs. Platform entry/exit and lifting/lowering are PLC-controlled with touchscreen centralized operation. |
| Loading Platform Braking | Entry/exit and lifting/lowering use photoelectric isolation switch sensor signals, processed by PLC, with commands issued via touchscreen. |
| Loading Platform Entry/Exit | Stepless geared motor + lead screw + guide, speed adjustable. |
| Loading Platform Lifting | Electric double-screw lifting with manual powerless descent mechanism (emergency use). |
| Furnace Opening and Platform Sealing | Step cross sealing. Refractory materials have angled surfaces; El ángulo de apertura de la plataforma aumenta y disminuye gradualmente a medida que se cierra la plataforma.. |
| Loading Platform Load Capacity | 1500kilos (customizable according to customer requirements) |
| Material refractario | Lining made of vacuum-formed high-purity alumina lightweight material. High-wear and load-bearing areas (furnace port, bottom) use lightweight hollow ball alumina plates, offering high service temperature, almacenamiento de bajo calor, resistance to thermal shock, no cracking, no spalling, and good insulation (ahorro de energía >80% compared to traditional furnaces). |
| Material aislante | 4-aislamiento de capa: aluminum silicate fiber cotton, alumina fiber cotton, alumina fiber board, alumina (polycrystalline) fiber board. Energy saving >80% compared to traditional furnaces. |
| Furnace Exterior Surface Temperature | Continuous operation for 20 days, exterior temperature <45℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, undershoot, segment loss, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, and soft start. |
| Control Method | Closed-loop technology with thyristor module trigger control, activación por cambio de fase. Continuous adjustment of output voltage, actual, or power. Features constant voltage, constant current, or constant power characteristics. |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, output power percentage, Voltaje, actual, etc.. |
| Botones | Imported push buttons, vida útil >100,000 ciclos, con indicadores LED. |
| Multi-profile Input | 30-segment programmable control: configurable as 1 profile of 30 segments, 2 profiles of 14 segments each, 3 profiles of 9 segments each, or 5 profiles of 5 segments each. Multiple profiles can be stored and recalled as needed. |
| Communication Interface | RS485 communication interface with communication distance up to 1000 meters. Supports touchscreen centralized control of furnace start, pause, stop, heating curve setting and reading, parameter setting, etc.. Computer display includes measured value, set value, output value, tiempo del segmento, número de segmento, heating curve, power percentage curve. Can store heating curves (retrievable and modifiable), historical curves, and historical reports. Recording interval selectable (1s-1h) with long-term storage capability. |
Áreas de aplicación
- Sintering of Advanced Ceramics: Suitable for the batch sintering of high-performance ceramic materials such as alumina, zirconia, silicon nitride, silicon carbide, and aluminum nitride.
- Heat Treatment of Refractories: Suitable for the high-temperature sintering of refractory materials, including refractory bricks, castables, ceramic fiber products, and magnesia-carbon bricks.
- Heat Treatment of Metals: Suitable for metal heat treatment processes such as annealing, quenching, templado, and solution treatment.
- Sintering of Powder Metallurgy Products: Suitable for the batch sintering of iron-based and copper-based powder metallurgy products.
- Electronic Ceramics and Components: Suitable for the binder burnout and sintering of electronic ceramics, including piezoelectric ceramics, cerámica dieléctrica, PTC/NTC thermistors, and ceramic substrates.
- Specialty and New Materials Development: Suitable for research into the synthesis and heat treatment processes of new materials such as specialty ceramics, composite materials, and superalloys.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes
- What are the advantages of the dual-platform design?
The dual-platform design allows for loading and unloading on one side while production continues on the other, effectively increasing equipment utilization and production efficiency.
- What is the load capacity of the loading platform?
The standard load capacity is 1,500 kg; customization is available based on specific customer process requirements.
- Does it support automatic control?
Sí. The equipment utilizes a PLC and touchscreen control system to enable automatic lifting, operation, and safety protection.
- Can it store sintering process curves?
Sí. The system supports the storage, retrieval, and modification of multiple sets of process curves.
- Does it support remote monitoring?
Sí. The equipment is equipped with an RS485 communication interface, enabling remote monitoring and data management.
