Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
1600°C High-Temperature Elevator Furnace with Dual Loading Platforms
제품 매개변수
설명
1600°C High-Temperature Elevator Furnace with Dual Loading Platforms
This 1,600°C high-temperature elevator furnace features a dual-platform alternating operation design, enabling simultaneous loading, 소결, and unloading to minimize idle time and maximize equipment utilization. The system is equipped with a dual-loop SCR power control system, a Type B thermocouple temperature measurement system, and an intelligent PLC control platform with a touchscreen interface.The dual-station automatic lifting design, combined with a highly efficient thermal insulation structure, meets the requirements for high-quality ceramic sintering, heat treatment of electronic materials, and high-temperature experimental applications.
제품특징
- Dual-platform design for high-efficiency continuous production
Equipped with two loading platforms that can be used alternately at high temperatures. While one platform undergoes sintering inside the furnace chamber, the other can be loaded or unloaded externally, enabling continuous production. The movement of the platforms into and out of the furnace is driven by a variable-speed motor.
- Stepped interlocking seal for excellent sealing performance
The interface between the furnace opening and the charging platform employs a stepped, staggered sealing structure featuring angled refractory materials. The angle increases when the platform opens and narrows gradually as it closes, creating a self-locking seal.
- Three-layer insulation structure for over 80% energy savings
The insulation system employs a three-layer structure: 1350-grade high-alumina fiber blanket, domestic 1700-grade alumina fiber board, and imported 1800-grade fiber board, achieving an energy-saving improvement of over 80% compared to older electric furnaces. High-purity, 경량, specially shaped alumina materials are used at the furnace opening—an area prone to impact—to ensure greater durability. The furnace lining consists of vacuum-formed, high-purity alumina fiber lightweight boards, while the furnace floor uses high-purity, lightweight hollow-sphere alumina boards, offering excellent insulation and reliable load-bearing capacity.
- Dual-loop SCR control for precision and stability
The system employs dual-loop closed-loop control technology to trigger the SCR modules using a phase-shift triggering method. It offers continuously adjustable output voltage, 현재의, 또는 힘, 일정한 전압으로, 정전류, or constant power capabilities. The dual-loop design ensures that if one loop fails, the other continues to operate, thereby guaranteeing production continuity.
| Temperature Category | 1600℃ |
| Specifications (Chamber Dimensions) | 500×500×500 mm, Exterior Dimensions 2180×1200×1200 mm |
| Design Power | Automatically adjustable according to heating rate, also manually adjustable; Max power 40KW |
| Power Supply | Three-phase five-wire 380V AC |
| Long-term Operating Temperature | 1600℃ (surface temperature) |
| Temperature Sensor | Type B thermocouple, measuring range 0-1820℃ |
| Heating Element Location | Surrounding |
| Temperature Control Accuracy | ±1℃ (integrated circuit control, no overshoot) |
| Temperature Uniformity | ±3℃ |
| Debinding Port | 60mm |
| 가열 속도 | 자유롭게 조절 가능: max. 20℃/min, 분. 1℃/h |
| Heating Elements | U-shaped 1800-type MoSi₂ rods |
| 용광로 본체 | CNC 가공, 우아한, sanded, acid-washed, 인산염 처리된, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, easy to clean. Export quality, mirror baking finish |
| Furnace Structure | Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation |
| Furnace Movement Method | Stepless geared motor for entry/exit, speed adjustable |
| Furnace Lifting | Loading platform lifting using screw lift, screw located at rear to avoid high temperature, higher precision |
| Furnace Opening and Platform Sealing | Step cross sealing. Refractory materials have angled surfaces; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 200KG |
| Refractory Material | Lining made of vacuum-formed high-purity alumina fiber lightweight board; high-wear areas (furnace bottom) use high-purity lightweight hollow ball alumina plates, resistant to thermal shock, no cracking, no spalling, energy saving >80% |
| Insulation Material | Three-layer insulation: 1350 high-alumina fiber cotton, domestic 1700 alumina fiber board, imported 1800 fiber board, energy saving >80%; furnace opening high-wear areas use alumina lightweight special-shaped high-purity material |
| Furnace Exterior Surface Temperature | During continuous long-term operation, exterior temperature <45℃ |
| Protection Features | Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, 미달하다, segment loss, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, and soft start |
| Dual Control | Two sets of closed-loop thyristor module trigger control, phase-shift triggering, continuous adjustment of output voltage, current or power, featuring constant voltage, constant current or constant power characteristics |
| Temperature Curve Programming | Intelligent temperature controller supporting PID, APID, MPT, and other adjustment modes, auto-tuning, self-learning, 50-segment programmable control, supports jump, cycle, 달리다, 정지시키다, stop commands, and curve fitting |
| Multi-profile Input | 30-segment programmable control, touchscreen display |
응용분야
- Ultra-high-temperature ceramic sintering: Suitable for the high-quality sintering of ultra-high-temperature ceramic materials such as alumina, zirconia, 질화규소, 그리고 실리콘 카바이드.
- Hard alloy heat treatment: Suitable for the high-temperature sintering and heat treatment of refractory metal materials, including tungsten carbide-based hard alloys and titanium alloys.
- Specialized materials R&디: Suitable for research into the synthesis and heat treatment processes of new materials, such as specialty ceramics, superalloys, and composite materials.
- Electronic ceramics: Suitable for the high-temperature sintering of functional electronic ceramics, including piezoelectric ceramics, 유전체 세라믹, and magnetic materials.
- Powder metallurgy: Suitable for the ultra-high-temperature sintering and forming of metal and alloy powders.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
자주 묻는 질문 (FAQ)
- What are the advantages of the dual-platform structure?
The dual-station design allows for simultaneous sintering and loading/unloading, significantly enhancing equipment utilization and production efficiency.
- How uniform is the furnace temperature?
Standard temperature uniformity reaches ±3°C, meeting the requirements for high-end ceramic sintering.
- What is the load capacity of the loading platform?
The standard design supports a load of 200 kg; higher load capacities can be customized based on process requirements.
- Does it support complex process profiles?
It supports 30-segment programmed temperature control and features PID/APID intelligent control algorithms.
- Is non-standard customization available?
예, we offer personalized customization services for furnace dimensions, temperature ratings, load capacities, automation levels, and more.
