1600デュアルローディングプラットフォームを備えた°C 高温エレベーター炉

製品パラメータ

Furnace Size (W×H×D)：500×500×500 mm
電源：380V, 3 Phase, 5 Wire
マックス. 使用温度：1600℃
Control Accuracy：±1℃
温度均一性：±3℃
発熱体：MoSi₂ U-type 1800

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説明

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説明

This 1,600°C high-temperature elevator furnace features a dual-platform alternating operation design, enabling simultaneous loading, 焼結, and unloading to minimize idle time and maximize equipment utilization. The system is equipped with a dual-loop SCR power control system, a Type B thermocouple temperature measurement system, and an intelligent PLC control platform with a touchscreen interface.The dual-station automatic lifting design, combined with a highly efficient thermal insulation structure, meets the requirements for high-quality ceramic sintering, heat treatment of electronic materials, and high-temperature experimental applications.

製品の特徴

Dual-platform design for high-efficiency continuous production

Equipped with two loading platforms that can be used alternately at high temperatures. While one platform undergoes sintering inside the furnace chamber, the other can be loaded or unloaded externally, enabling continuous production. The movement of the platforms into and out of the furnace is driven by a variable-speed motor.

Stepped interlocking seal for excellent sealing performance

The interface between the furnace opening and the charging platform employs a stepped, staggered sealing structure featuring angled refractory materials. The angle increases when the platform opens and narrows gradually as it closes, creating a self-locking seal.

Three-layer insulation structure for over 80% energy savings

The insulation system employs a three-layer structure: 1350-grade high-alumina fiber blanket, domestic 1700-grade alumina fiber board, and imported 1800-grade fiber board, achieving an energy-saving improvement of over 80% compared to older electric furnaces. 高純度, lightweight, specially shaped alumina materials are used at the furnace opening—an area prone to impact—to ensure greater durability. The furnace lining consists of vacuum-formed, high-purity alumina fiber lightweight boards, while the furnace floor uses high-purity, lightweight hollow-sphere alumina boards, offering excellent insulation and reliable load-bearing capacity.

Dual-loop SCR control for precision and stability

The system employs dual-loop closed-loop control technology to trigger the SCR modules using a phase-shift triggering method. It offers continuously adjustable output voltage, 現在, or power, with constant voltage, 定電流, or constant power capabilities. The dual-loop design ensures that if one loop fails, the other continues to operate, thereby guaranteeing production continuity.

1600°C Dual-Platform High-Temperature Elevator Furnace – Heating Chamber

Temperature Category	1600℃
Specifications (チャンバーの寸法)	500×500×500 mm, Exterior Dimensions 2180×1200×1200 mm
Design Power	Automatically adjustable according to heating rate, also manually adjustable; Max power 40KW
電源	Three-phase five-wire 380V AC
長期使用温度	1600℃ (surface temperature)
Temperature Sensor	Type B thermocouple, measuring range 0-1820℃
Heating Element Location	Surrounding
温度制御精度	±1℃ (集積回路制御, オーバーシュートなし)
温度均一性	±3℃
Debinding Port	60mm
加熱速度	自由に調整可能: max. 20℃/min, min. 1℃/h
発熱体	U-shaped 1800-type MoSi₂ rods
炉体	CNC加工済み, 磨かれた, sanded, acid-washed, リン酸塩, powder-coated, and baked. Two-tone color scheme, oxidation-resistant, acid/alkali resistant, corrosion resistant, high temperature resistant, 掃除が簡単. Export quality, mirror baking finish
Furnace Structure	Air-cooled double-layer structure with effective air-cooling guide baffles for overall cold air circulation, cooling the heating element conductive plates before exhausting, preventing high-temperature oxidation
Furnace Movement Method	Stepless geared motor for entry/exit, speed adjustable
Furnace Lifting	Loading platform lifting using screw lift, screw located at rear to avoid high temperature, higher precision
Furnace Opening and Platform Sealing	Step cross sealing. Refractory materials have angled surfaces; platform opening angle increases and gradually decreases as platform closes
Loading Platform Load Capacity	200KG
Refractory Material	Lining made of vacuum-formed high-purity alumina fiber lightweight board; high-wear areas (furnace bottom) use high-purity lightweight hollow ball alumina plates, resistant to thermal shock, no cracking, no spalling, energy saving >80%
断熱材	Three-layer insulation: 1350 high-alumina fiber cotton, domestic 1700 アルミナ繊維板, imported 1800 ファイバーボード, energy saving >80%; furnace opening high-wear areas use alumina lightweight special-shaped high-purity material
Furnace Exterior Surface Temperature	During continuous long-term operation, exterior temperature <45℃
Protection Features	Integrated module control unit with dual-loop control and dual-loop protection, including protection against overshoot, アンダーシュート, segment loss, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft start
Dual Control	Two sets of closed-loop thyristor module trigger control, phase-shift triggering, continuous adjustment of output voltage, current or power, featuring constant voltage, constant current or constant power characteristics
温度曲線のプログラミング	Intelligent temperature controller supporting PID, APPID, MPT, and other adjustment modes, auto-tuning, self-learning, 50-segment programmable control, ジャンプをサポート, cycle, 走る, 一時停止, stop commands, and curve fitting
Multi-profile Input	30-segment programmable control, touchscreen display

応用分野

Ultra-high-temperature ceramic sintering: Suitable for the high-quality sintering of ultra-high-temperature ceramic materials such as alumina, zirconia, 窒化ケイ素, および炭化ケイ素.
Hard alloy heat treatment: Suitable for the high-temperature sintering and heat treatment of refractory metal materials, including tungsten carbide-based hard alloys and titanium alloys.
Specialized materials R&D: Suitable for research into the synthesis and heat treatment processes of new materials, such as specialty ceramics, superalloys, and composite materials.
Electronic ceramics: Suitable for the high-temperature sintering of functional electronic ceramics, 圧電セラミックスを含む, 誘電体セラミックス, and magnetic materials.
Powder metallurgy: Suitable for the ultra-high-temperature sintering and forming of metal and alloy powders.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

20-エーカー工場:私たちはお客様にカスタマイズされた熱処理ソリューションを提供することに重点を置いています.

お支払い方法

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

What are the advantages of the dual-platform structure?

The dual-station design allows for simultaneous sintering and loading/unloading, significantly enhancing equipment utilization and production efficiency.