Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1200°C Hydrogen Atmosphere Pit Furnace for Tungsten and Molybdenum
製品パラメータ
説明
1200℃ Hydrogen Atmosphere Pit Furnace for Tungsten and Molybdenum Materials
This 1200℃ hydrogen atmosphere pit furnace for tungsten and molybdenum materials is an industrial-grade vacuum pit furnace integrating a vacuum system, atmosphere control, and high-precision temperature control. This equipment is specifically designed for the heat treatment of refractory metals such as tungsten and molybdenum, as well as high-performance materials, in a hydrogen or inert gas environment. It features excellent sealing performance and a safety protection system.
The equipment integrates a temperature control system, vacuum system, gas path system, pressure protection, and water cooling structure. It can achieve positive and negative pressure regulation and multi-atmosphere control, making it a highly safe and stable hydrogen furnace/atmosphere furnace widely used in scientific research and industrial production.
製品の特徴
- 統合された設計, Fully Functional
This equipment integrates a temperature control system, vacuum metal furnace chamber, vacuum pump, gas circuit, pressure protection, gas flow control, positive and negative pressure display, and water circulation pump into one unit. The water circulation tank and furnace body are separate structures.
- Mechanical Lifting of Sealed Top Cover
The vacuum atmosphere furnace’s sealed top cover is designed with a mechanical lifting mechanism, allowing for easy lifting of the sealed top cover. After lifting, the entire top cover can rotate, saving manpower and time. Heating elements are easy to install or replace, and maintenance is simple.
- Vacuum and Multi-Atmosphere Compatibility
It can accept various gases such as hydrogen, nitrogen, argon, carbon monoxide, and oxygen. It uses a two-stage direct rotary vane vacuum pump, achieving a vacuum value of -0.1 MPa. Equipped with dual-indicator pressure gauges for positive and negative pressure, a digital vacuum gauge is optional.
- Precise Pressure Protection System
To prevent hazards caused by closed or blocked furnace exhaust ports, or excessive furnace pressure, a dedicated pressure protection system is installed. Signals from an electrical contact pressure gauge or pressure sensor drive the control module to close the electromagnetic inlet valve, activate the electromagnetic exhaust valve and alarm, releasing pressure from the exhaust port. An audible and visual alarm buzzer sounds, protecting the electric furnace for safe operation.
- 7-inch Touchscreen Centralized Control
A 7-inch touchscreen is used for centralized control of the heat treatment process of non-ferrous metal tungsten and molybdenum materials in a hydrogen atmosphere. The temperature controller employs high-precision 50-segment temperature control and can store multiple sintering curves.
| 発熱体の設置場所 | Around the four sides (using high-temperature alloy resistance wire), with corundum mullite for anti-collision protection |
| 温度制御精度 | ±1℃ (集積回路制御, no overshoot phenomenon) |
| 炉の温度均一性 | ±1℃ (チャンバーのサイズに応じて; multi-point control can be used for large chambers to achieve better temperature uniformity) |
| 加熱速度 | 自由に調整可能: maximum heating rate 20℃/min, minimum heating rate 1℃/h |
| 発熱体 | High-temperature alloy resistance wire (molybdenum-containing) |
| Heating Element Installation or Replacement | The sealed top cover of the vacuum atmosphere furnace is designed with a mechanical lifting mechanism, which can easily lift the sealed top cover. After lifting, the entire top cover can be rotated, saving significant labor and time. |
| 炉体 | Furnace body processed by CNC machine tools through polishing, 研削, 酸洗い, リン酸塩処理, powder coating, 高温ベーキング, 等. Two-color matching, novel and beautiful appearance. Features oxidation resistance, acid/alkali resistance, corrosion resistance, high temperature resistance, そして簡単な掃除. |
| 炉体の構造 | Air-cooled double-layer furnace body structure, 良好な労働環境の確保 |
| Inner Liner | Sealed inner liner, stainless steel material 310S, can be taken out at high temperature (customer-supplied) |
| Water Cooling | Customer-supplied |
| Water Cooling Locations | Furnace mouth, furnace door |
| Vacuum Pump and Vacuum Value | Two-stage direct rotary vane vacuum pump (customer-supplied) |
| Vacuum Value | Pointer pressure gauge -0.1Mpa |
| Pressure Detection | One dual-indicator pointer pressure gauge for positive and negative pressure (digital vacuum gauge optional) |
| Gas Flow Meter | Two float flow meters (digital mass flow meters optional when higher accuracy is required by customer) |
| Pressure Protection | System designed to prevent dangers caused by closed exhaust port, blocked exhaust port, or excessive furnace pressure. Principle: Signal obtained from electric contact pressure gauge or pressure sensor drives the control module to close the electromagnetic intake valve, activate the electromagnetic exhaust valve and alarm, releasing pressure from the exhaust port, with audible and visual alarm buzzer sounding, thus protecting the normal operation of the furnace. |
| Gas Leakage Alarm | Avoids leakage based on the gas atmosphere used. Function: When the gas leakage alarm detects that the content of toxic, dangerous or other gases in the air (indoors) exceeds a certain value, the drive module shuts down the furnace, closes the gas supply, opens the exhaust port and exhaust fan, etc., thereby achieving a higher and safer working environment (customer optional). |
| Compatible Atmospheres | Hydrogen, nitrogen, argon, carbon monoxide, oxygen, 等. |
| Refractory Material | Furnace lining made of vacuum-formed high-purity alumina lightweight material. Positions prone to impact during material handling (furnace mouth, furnace bottom) use lightweight corundum mullite material, offering high service temperature, low heat storage, resistance to thermal shock, no cracking, no spalling, and good thermal insulation. |
| 断熱材 | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, アルミナ (多結晶) fiberboard |
| Furnace Shell Temperature | Shell temperature <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit with accurate control precision. Dual-loop control and dual-loop protection designed, including protection against overshoot, overregulation, underregulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft start. |
| Control | Closed-loop technology thyristor module trigger control, phase-shift trigger control or zero-crossing trigger mode. 出力電圧, current or power continuously adjustable with constant voltage, constant current or constant power characteristics. Current loop is inner loop, voltage loop is outer loop. When sudden load is applied or load current exceeds the current limit value, the regulator output current is limited within the rated current range to ensure normal operation of output and regulator. Meanwhile, the voltage loop also participates in regulation, limiting the regulator output current within the rated current range, maintaining constant output current and voltage with sufficient adjustment margin. This protects heating elements from excessive current and voltage surges, achieving safe and reliable control and control accuracy. |
| Display Parameters | Temperature, temperature segment number, セグメントタイム, remaining time, output power percentage, voltage, 現在, 等. |
| Buttons | Imported buttons with service life exceeding 100,000 operations, equipped with LED indicators. |
| Temperature Curve Setting | Intelligent temperature controller with multiple adjustment modes such as standard PID, artificial intelligence adjustment APID or MPT. Features self-tuning and self-learning functions with excellent control characteristics of no overshoot and no undershoot. Has 30-segment program control function, can achieve arbitrary ramp rate heating and cooling control, includes programmable/operable commands such as jump (ループ), 走る, pause and stop, and allows program modification at any time during operation. Uses artificial intelligence adjustment algorithm with curve fitting function to obtain smooth curve control effects. |
| Multi-Curve Input | 50-segment program control function |
| タッチスクリーン | 7-inch touch screen |
応用分野
- Tungsten and Molybdenum Materials Hydrogen Atmosphere Heat Treatment: Specifically designed for hydrogen atmosphere reduction, 焼結, annealing, and stress relief heat treatment processes of tungsten, molybdenum, and their alloys, preventing oxidation and ensuring material purity and performance.
- Tungsten and Molybdenum Rods, Tubes, and Wires Treatment: Suitable for vertical heat treatment of long tungsten and molybdenum rods, tubes, and wires; the well-type structure effectively prevents workpiece bending and deformation.
- Advanced Ceramic Sintering: Suitable for vacuum or atmosphere sintering of high-performance ceramics such as alumina, zirconium oxide, 窒化ケイ素, および炭化ケイ素.
- Powder Metallurgy: Suitable for vacuum or atmosphere sintering of metal powders and alloy powders; hydrogen can be introduced for reduction treatment.
- Hard Alloys: Suitable for hydrogen atmosphere sintering of tungsten carbide-based hard alloy products, ensuring alloy density and hardness.
- Aerospace Materials: Suitable for high-temperature heat treatment of key materials such as aerospace high-temperature alloys and titanium alloys.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問)
- What materials are suitable?
Mainly suitable for the heat treatment of refractory metals such as tungsten and molybdenum, as well as high-performance materials.
- How to open the furnace lid?
Mechanical lifting mechanism allows for easy lifting of the top lid, which can then be rotated, saving effort and providing convenience.
- Is the furnace shell temperature high?
いいえ. Double-layer air-cooled structure; long-term use ensures the shell temperature remains below 45℃.
- What can the touchscreen do?
A 7-inch touchscreen is used for centralized control of the hydrogen atmosphere heat treatment process for tungsten and molybdenum materials.
- How is safety ensured?
Equipped with pressure protection, gas leak alarm, automatic exhaust, and interlocking systems to ensure safe operation.
