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Vacuum Induction Melting Furnace

製品パラメータ

  1. モデル:AJ-RLL-100
  2. Capacity (kg):100
  3. Frequency (Hz):2000
  4. 力 (kW):200
  5. Vacuum Limit (Pa):6 × 10⁻³
  6. Water Consumption (t/h):30
説明
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説明

Vacuum Induction Melting Furnace

A vacuum induction melting furnace is a high-end furnace that uses medium-frequency electromagnetic induction heating technology to melt high-purity metals in a vacuum or inert gas protected environment. This equipment offers advantages such as stable temperature control, low pollution, and high-efficiency melting.

製品の特徴 (Vacuum Induction Melting Furnace)

  1. Stable Temperature Control, Excellent Melting Quality

It adopts medium-frequency electromagnetic induction heating, ensuring stable temperature control and precise adjustment of the melting process. A PLC touch screen monitors parameters such as vacuum level, temperature, and power in real time.

  1. Low Pollution, Ultra-Clean Melting

Melting in a vacuum environment effectively removes gases and volatile impurities from the molten metal. No oxidation or pollution is produced, yielding high-purity metal materials that meet the stringent purity requirements of high-end fields such as aerospace and medical.

  1. High-Efficiency Melting, Significant Energy Saving

Medium-frequency induction heating provides rapid heating, 高い熱効率, and a short melting cycle. Compared to traditional resistance heating or gas heating, it offers significant energy savings and reduces operating costs.

  1. Dual Protection: Vacuum and Inert Gas

The ultimate vacuum can reach 6×10⁻³Pa, allowing for melting under vacuum or inert gas protection.

  1. Electromagnetic stirring ensures uniform composition.

The medium-frequency induced current generates electromagnetic stirring, automatically agitating the melt, resulting in uniform distribution of alloying elements, preventing component segregation, and ensuring excellent material performance consistency.

モデルCapacity (kg)Frequency (Hz)力 (kW)Vacuum Limit (Pa)Water Usage (t/h)
AJ-RLL-10103000606 × 10⁻³10
AJ-RLL-252525001206 × 10⁻³15
AJ-RLL-505020001606 × 10⁻³25
AJ-RLL-10010020002006 × 10⁻³30
AJ-RLL-20020010002006 × 10⁻³35
AJ-RLL-3003008002506 × 10⁻³40
AJ-RLL-5005008003506 × 10⁻³50
AJ-RLL-100010008004006 × 10⁻³70

応用分野 (Vacuum Induction Melting Furnace)

  • Aerospace: Vacuum melting applicable to key aerospace materials such as high-temperature alloys (nickel-based, cobalt-based), titanium alloys, and special steels.
  • Medical: Suitable for melting medical implant materials such as medical stainless steel, cobalt-chromium alloys, and titanium alloys, ensuring material purity and biocompatibility.
  • R&D and Materials Science: Rに適しています&D and small-batch trial production of new alloys, high-purity metals, and rare earth materials. The 10kg specification is suitable for laboratory and pilot-scale research.
  • Precious Metal Melting: Suitable for high-purity melting and recycling of precious metals such as gold, 銀, 白金, and palladium, reducing oxidation loss and improving recovery rates.
  • Special Steel: Suitable for vacuum refining of special steels such as mold steel, bearing steel, とステンレス鋼, removing harmful gases and inclusions, and improving steel performance.
  • Rare Earth Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials (neodymium iron boron, samarium cobalt, etc.), ensuring consistent magnetic properties.
  • Precision casting: Suitable for vacuum melting of master alloys for precision casting, providing high-quality master alloys for high-end castings such as aerospace blades and medical implants.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

  1. What are the advantages of a vacuum induction melting furnace?

It enables high-purity melting, reduces oxidation and contamination, and improves material properties.

  1. Is the temperature control accurate?

はい. It uses medium-frequency electromagnetic induction heating, ensuring stable and controllable temperature.

  1. Can materials be added midway through the process?

はい. It is equipped with a manual or vacuum-sealed alloy feeding system, supporting the addition of materials during the melting process.

  1. Is it easy to operate?

はい. It features a PLC + touchscreen interface for real-time monitoring of parameters such as vacuum level, temperature, and power.

  1. What are the main systems included?

Furnace body, medium-frequency power supply, electrical control cabinet, vacuum system, tilting mechanism, 誘導コイル, hydraulic and pneumatic system, water cooling system, and PLC touchscreen.

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