Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
Vacuum Induction Melting Furnace
PRODUIT PARAMETER
Beschreiwung
Vacuum Induction Melting Furnace
A vacuum induction melting furnace is a high-end furnace that uses medium-frequency electromagnetic induction heating technology to melt high-purity metals in a vacuum or inert gas protected environment. This equipment offers advantages such as stable temperature control, low pollution, and high-efficiency melting.
Produit Fonctiounen (Vacuum Induction Melting Furnace)
- Stable Temperature Control, Excellent Melting Quality
It adopts medium-frequency electromagnetic induction heating, ensuring stable temperature control and precise adjustment of the melting process. A PLC touch screen monitors parameters such as vacuum level, Temperatur, and power in real time.
- Low Pollution, Ultra-Clean Melting
Melting in a vacuum environment effectively removes gases and volatile impurities from the molten metal. No oxidation or pollution is produced, yielding high-purity metal materials that meet the stringent purity requirements of high-end fields such as aerospace and medical.
- High-Efficiency Melting, Significant Energy Saving
Medium-frequency induction heating provides rapid heating, high thermal efficiency, and a short melting cycle. Compared to traditional resistance heating or gas heating, it offers significant energy savings and reduces operating costs.
- Dual Protection: Vacuum and Inert Gas
The ultimate vacuum can reach 6×10⁻³Pa, allowing for melting under vacuum or inert gas protection.
- Electromagnetic stirring ensures uniform composition.
The medium-frequency induced current generates electromagnetic stirring, automatically agitating the melt, resulting in uniform distribution of alloying elements, preventing component segregation, and ensuring excellent material performance consistency.
| Modell | Capacity (kg) | Frequency (Hz) | Muecht (kW an) | Vacuum Limit (Pa) | Water Usage (t/h) |
|---|---|---|---|---|---|
| AJ-RLL-10 | 10 | 3000 | 60 | 6 × 10⁻³ | 10 |
| AJ-RLL-25 | 25 | 2500 | 120 | 6 × 10⁻³ | 15 |
| AJ-RLL-50 | 50 | 2000 | 160 | 6 × 10⁻³ | 25 |
| AJ-RLL-100 | 100 | 2000 | 200 | 6 × 10⁻³ | 30 |
| AJ-RLL-200 | 200 | 1000 | 200 | 6 × 10⁻³ | 35 |
| AJ-RLL-300 | 300 | 800 | 250 | 6 × 10⁻³ | 40 |
| AJ-RLL-500 | 500 | 800 | 350 | 6 × 10⁻³ | 50 |
| AJ-RLL-1000 | 1000 | 800 | 400 | 6 × 10⁻³ | 70 |
Applikatioun Beräicher (Vacuum Induction Melting Furnace)
- Aerospace: Vacuum melting applicable to key aerospace materials such as high-temperature alloys (nickel-based, cobalt-based), titanium alloys, and special steels.
- Medical: Suitable for melting medical implant materials such as medical stainless steel, cobalt-chromium alloys, and titanium alloys, ensuring material purity and biocompatibility.
- R&D and Materials Science: Suitable for the R&D and small-batch trial production of new alloys, high-purity metals, and rare earth materials. The 10kg specification is suitable for laboratory and pilot-scale research.
- Precious Metal Melting: Suitable for high-purity melting and recycling of precious metals such as gold, silver, platinum, and palladium, reducing oxidation loss and improving recovery rates.
- Special Steel: Suitable for vacuum refining of special steels such as mold steel, bearing steel, an Edelstahl, removing harmful gases and inclusions, and improving steel performance.
- Rare Earth Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials (neodymium iron boron, samarium cobalt, etc.), ensuring consistent magnetic properties.
- Precision casting: Suitable for vacuum melting of master alloys for precision casting, providing high-quality master alloys for high-end castings such as aerospace blades and medical implants.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
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Versandmethoden
Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
Oft gestallte Froen (FAQ)
- What are the advantages of a vacuum induction melting furnace?
It enables high-purity melting, reduces oxidation and contamination, and improves material properties.
- Is the temperature control accurate?
Jo. It uses medium-frequency electromagnetic induction heating, ensuring stable and controllable temperature.
- Can materials be added midway through the process?
Jo. It is equipped with a manual or vacuum-sealed alloy feeding system, supporting the addition of materials during the melting process.
- Is it easy to operate?
Jo. It features a PLC + touchscreen interface for real-time monitoring of parameters such as vacuum level, Temperatur, and power.
- What are the main systems included?
Furnace body, medium-frequency power supply, electrical control cabinet, vacuum system, tilting mechanism, induction coil, hydraulic and pneumatic system, water cooling system, and PLC touchscreen.