Kontaktformular

Vacuum Induction Melting Furnace

PRODUKTPARAMETER

  1. Modell:AJ-RLL-100
  2. Capacity (kg):100
  3. Frequency (Hz):2000
  4. Leistung (kW):200
  5. Vacuum Limit (Pa):6 × 10⁻³
  6. Water Consumption (t/h):30
Beschreibung
Fordern Sie ein Angebot an

Beschreibung

Vacuum Induction Melting Furnace

A vacuum induction melting furnace is a high-end furnace that uses medium-frequency electromagnetic induction heating technology to melt high-purity metals in a vacuum or inert gas protected environment. This equipment offers advantages such as stable temperature control, low pollution, and high-efficiency melting.

Produktmerkmale (Vacuum Induction Melting Furnace)

  1. Stable Temperature Control, Excellent Melting Quality

It adopts medium-frequency electromagnetic induction heating, ensuring stable temperature control and precise adjustment of the melting process. A PLC touch screen monitors parameters such as vacuum level, Temperatur, and power in real time.

  1. Low Pollution, Ultra-Clean Melting

Melting in a vacuum environment effectively removes gases and volatile impurities from the molten metal. No oxidation or pollution is produced, yielding high-purity metal materials that meet the stringent purity requirements of high-end fields such as aerospace and medical.

  1. High-Efficiency Melting, Significant Energy Saving

Medium-frequency induction heating provides rapid heating, hoher thermischer Wirkungsgrad, and a short melting cycle. Compared to traditional resistance heating or gas heating, it offers significant energy savings and reduces operating costs.

  1. Dual Protection: Vacuum and Inert Gas

The ultimate vacuum can reach 6×10⁻³Pa, allowing for melting under vacuum or inert gas protection.

  1. Electromagnetic stirring ensures uniform composition.

The medium-frequency induced current generates electromagnetic stirring, automatically agitating the melt, resulting in uniform distribution of alloying elements, preventing component segregation, and ensuring excellent material performance consistency.

ModellCapacity (kg)Frequency (Hz)Leistung (kW)Vacuum Limit (Pa)Water Usage (t/h)
AJ-RLL-10103000606 × 10⁻³10
AJ-RLL-252525001206 × 10⁻³15
AJ-RLL-505020001606 × 10⁻³25
AJ-RLL-10010020002006 × 10⁻³30
AJ-RLL-20020010002006 × 10⁻³35
AJ-RLL-3003008002506 × 10⁻³40
AJ-RLL-5005008003506 × 10⁻³50
AJ-RLL-100010008004006 × 10⁻³70

Anwendungsbereiche (Vacuum Induction Melting Furnace)

  • Aerospace: Vacuum melting applicable to key aerospace materials such as high-temperature alloys (nickel-based, cobalt-based), titanium alloys, and special steels.
  • Medical: Suitable for melting medical implant materials such as medical stainless steel, cobalt-chromium alloys, and titanium alloys, ensuring material purity and biocompatibility.
  • R&D and Materials Science: Suitable for the R&D and small-batch trial production of new alloys, high-purity metals, and rare earth materials. The 10kg specification is suitable for laboratory and pilot-scale research.
  • Precious Metal Melting: Suitable for high-purity melting and recycling of precious metals such as gold, silver, platinum, and palladium, reducing oxidation loss and improving recovery rates.
  • Special Steel: Suitable for vacuum refining of special steels such as mold steel, bearing steel, and stainless steel, removing harmful gases and inclusions, and improving steel performance.
  • Rare Earth Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials (neodymium iron boron, samarium cobalt, usw.), ensuring consistent magnetic properties.
  • Precision casting: Suitable for vacuum melting of master alloys for precision casting, providing high-quality master alloys for high-end castings such as aerospace blades and medical implants.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Häufig gestellte Fragen (FAQ)

  1. What are the advantages of a vacuum induction melting furnace?

It enables high-purity melting, reduces oxidation and contamination, and improves material properties.

  1. Is the temperature control accurate?

Ja. It uses medium-frequency electromagnetic induction heating, ensuring stable and controllable temperature.

  1. Can materials be added midway through the process?

Ja. It is equipped with a manual or vacuum-sealed alloy feeding system, supporting the addition of materials during the melting process.

  1. Is it easy to operate?

Ja. It features a PLC + touchscreen interface for real-time monitoring of parameters such as vacuum level, Temperatur, and power.

  1. What are the main systems included?

Furnace body, medium-frequency power supply, electrical control cabinet, Vakuumsystem, tilting mechanism, induction coil, hydraulic and pneumatic system, water cooling system, and PLC touchscreen.

Fordern Sie ein Angebot an

Fordern Sie ein Angebot an