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Vacuum Induction Melting Furnace

PARAMÈTRES DU PRODUIT

  1. Modèle:AJ-RLL-100
  2. Capacity (kilos):100
  3. Frequency (Hz):2000
  4. Pouvoir (kW):200
  5. Vacuum Limit (Pa):6 × 10⁻³
  6. Water Consumption (t/h):30
Description
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Description

Vacuum Induction Melting Furnace

A vacuum induction melting furnace is a high-end furnace that uses medium-frequency electromagnetic induction heating technology to melt high-purity metals in a vacuum or inert gas protected environment. This equipment offers advantages such as stable temperature control, low pollution, and high-efficiency melting.

Caractéristiques du produit (Vacuum Induction Melting Furnace)

  1. Stable Temperature Control, Excellent Melting Quality

It adopts medium-frequency electromagnetic induction heating, ensuring stable temperature control and precise adjustment of the melting process. A PLC touch screen monitors parameters such as vacuum level, temperature, and power in real time.

  1. Low Pollution, Ultra-Clean Melting

Melting in a vacuum environment effectively removes gases and volatile impurities from the molten metal. No oxidation or pollution is produced, yielding high-purity metal materials that meet the stringent purity requirements of high-end fields such as aerospace and medical.

  1. High-Efficiency Melting, Significant Energy Saving

Medium-frequency induction heating provides rapid heating, haute efficacité thermique, and a short melting cycle. Compared to traditional resistance heating or gas heating, it offers significant energy savings and reduces operating costs.

  1. Dual Protection: Vacuum and Inert Gas

The ultimate vacuum can reach 6×10⁻³Pa, allowing for melting under vacuum or inert gas protection.

  1. Electromagnetic stirring ensures uniform composition.

The medium-frequency induced current generates electromagnetic stirring, automatically agitating the melt, resulting in uniform distribution of alloying elements, preventing component segregation, and ensuring excellent material performance consistency.

ModèleCapacity (kilos)Frequency (Hz)Pouvoir (kW)Vacuum Limit (Pa)Water Usage (t/h)
AJ-RLL-10103000606 × 10⁻³10
AJ-RLL-252525001206 × 10⁻³15
AJ-RLL-505020001606 × 10⁻³25
AJ-RLL-10010020002006 × 10⁻³30
AJ-RLL-20020010002006 × 10⁻³35
AJ-RLL-3003008002506 × 10⁻³40
AJ-RLL-5005008003506 × 10⁻³50
AJ-RLL-100010008004006 × 10⁻³70

Domaines d'application (Vacuum Induction Melting Furnace)

  • Aerospace: Vacuum melting applicable to key aerospace materials such as high-temperature alloys (nickel-based, cobalt-based), titanium alloys, and special steels.
  • Medical: Suitable for melting medical implant materials such as medical stainless steel, cobalt-chromium alloys, and titanium alloys, ensuring material purity and biocompatibility.
  • R.&D and Materials Science: Suitable for the R&D and small-batch trial production of new alloys, high-purity metals, and rare earth materials. The 10kg specification is suitable for laboratory and pilot-scale research.
  • Precious Metal Melting: Suitable for high-purity melting and recycling of precious metals such as gold, argent, platine, and palladium, reducing oxidation loss and improving recovery rates.
  • Special Steel: Suitable for vacuum refining of special steels such as mold steel, bearing steel, and stainless steel, removing harmful gases and inclusions, and improving steel performance.
  • Rare Earth Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials (neodymium iron boron, samarium cobalt, etc.), ensuring consistent magnetic properties.
  • Precision casting: Suitable for vacuum melting of master alloys for precision casting, providing high-quality master alloys for high-end castings such as aerospace blades and medical implants.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Foire aux questions (FAQ)

  1. What are the advantages of a vacuum induction melting furnace?

It enables high-purity melting, reduces oxidation and contamination, and improves material properties.

  1. Is the temperature control accurate?

Oui. It uses medium-frequency electromagnetic induction heating, ensuring stable and controllable temperature.

  1. Can materials be added midway through the process?

Oui. It is equipped with a manual or vacuum-sealed alloy feeding system, supporting the addition of materials during the melting process.

  1. Is it easy to operate?

Oui. It features a PLC + touchscreen interface for real-time monitoring of parameters such as vacuum level, temperature, and power.

  1. What are the main systems included?

Furnace body, medium-frequency power supply, electrical control cabinet, vacuum system, tilting mechanism, induction coil, hydraulic and pneumatic system, water cooling system, and PLC touchscreen.

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