تعتبر شركة Luoyang Anjing Intelligence Equipment شركة رائدة عالميًا في مجال الأفران الكهربائية ذات درجات الحرارة العالية
Vacuum Induction Melting Furnace
معلمات المنتج
وصف
Vacuum Induction Melting Furnace
A vacuum induction melting furnace is a high-end furnace that uses medium-frequency electromagnetic induction heating technology to melt high-purity metals in a vacuum or inert gas protected environment. This equipment offers advantages such as stable temperature control, low pollution, and high-efficiency melting.
ميزات المنتج (Vacuum Induction Melting Furnace)
- Stable Temperature Control, Excellent Melting Quality
It adopts medium-frequency electromagnetic induction heating, ensuring stable temperature control and precise adjustment of the melting process. A PLC touch screen monitors parameters such as vacuum level, درجة حرارة, and power in real time.
- Low Pollution, Ultra-Clean Melting
Melting in a vacuum environment effectively removes gases and volatile impurities from the molten metal. No oxidation or pollution is produced, yielding high-purity metal materials that meet the stringent purity requirements of high-end fields such as aerospace and medical.
- High-Efficiency Melting, Significant Energy Saving
Medium-frequency induction heating provides rapid heating, كفاءة حرارية عالية, and a short melting cycle. Compared to traditional resistance heating or gas heating, it offers significant energy savings and reduces operating costs.
- Dual Protection: Vacuum and Inert Gas
The ultimate vacuum can reach 6×10⁻³Pa, allowing for melting under vacuum or inert gas protection.
- Electromagnetic stirring ensures uniform composition.
The medium-frequency induced current generates electromagnetic stirring, automatically agitating the melt, resulting in uniform distribution of alloying elements, preventing component segregation, and ensuring excellent material performance consistency.
| نموذج | Capacity (كجم) | Frequency (هرتز) | قوة (kW) | Vacuum Limit (Pa) | Water Usage (t/h) |
|---|---|---|---|---|---|
| AJ-RLL-10 | 10 | 3000 | 60 | 6 × 10⁻³ | 10 |
| AJ-RLL-25 | 25 | 2500 | 120 | 6 × 10⁻³ | 15 |
| AJ-RLL-50 | 50 | 2000 | 160 | 6 × 10⁻³ | 25 |
| AJ-RLL-100 | 100 | 2000 | 200 | 6 × 10⁻³ | 30 |
| AJ-RLL-200 | 200 | 1000 | 200 | 6 × 10⁻³ | 35 |
| AJ-RLL-300 | 300 | 800 | 250 | 6 × 10⁻³ | 40 |
| AJ-RLL-500 | 500 | 800 | 350 | 6 × 10⁻³ | 50 |
| AJ-RLL-1000 | 1000 | 800 | 400 | 6 × 10⁻³ | 70 |
مجالات التطبيق (Vacuum Induction Melting Furnace)
- Aerospace: Vacuum melting applicable to key aerospace materials such as high-temperature alloys (nickel-based, cobalt-based), titanium alloys, and special steels.
- Medical: Suitable for melting medical implant materials such as medical stainless steel, cobalt-chromium alloys, and titanium alloys, ensuring material purity and biocompatibility.
- R&D and Materials Science: Suitable for the R&D and small-batch trial production of new alloys, high-purity metals, and rare earth materials. The 10kg specification is suitable for laboratory and pilot-scale research.
- Precious Metal Melting: Suitable for high-purity melting and recycling of precious metals such as gold, silver, platinum, and palladium, reducing oxidation loss and improving recovery rates.
- Special Steel: Suitable for vacuum refining of special steels such as mold steel, bearing steel, and stainless steel, removing harmful gases and inclusions, and improving steel performance.
- Rare Earth Materials: Suitable for vacuum melting and alloying of rare earth permanent magnet materials (neodymium iron boron, samarium cobalt, إلخ.), ensuring consistent magnetic properties.
- Precision casting: Suitable for vacuum melting of master alloys for precision casting, providing high-quality master alloys for high-end castings such as aerospace blades and medical implants.
ملف الشركة
مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.
تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.
تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.
طرق الدفع
تي تي
طرق الشحن
يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.
الأسئلة المتداولة (التعليمات)
- What are the advantages of a vacuum induction melting furnace?
It enables high-purity melting, reduces oxidation and contamination, and improves material properties.
- Is the temperature control accurate?
نعم. It uses medium-frequency electromagnetic induction heating, ensuring stable and controllable temperature.
- Can materials be added midway through the process?
نعم. It is equipped with a manual or vacuum-sealed alloy feeding system, supporting the addition of materials during the melting process.
- Is it easy to operate?
نعم. It features a PLC + touchscreen interface for real-time monitoring of parameters such as vacuum level, درجة حرارة, and power.
- What are the main systems included?
Furnace body, medium-frequency power supply, electrical control cabinet, vacuum system, tilting mechanism, induction coil, hydraulic and pneumatic system, water cooling system, and PLC touchscreen.