Luoyang Anjing Intelligence Equipment ist ein weltweit führender Anbieter von Hochtemperatur-Elektroöfen
500kg Industrial Aluminum Induction Melting Furnace for Foundry Applications
PRODUKTPARAMETER
Beschreibung
Medium Frequency Induction Melting Furnace (Aluminum Shell)
This aluminum shell medium frequency induction melting furnace is a high-efficiency and energy-saving induction melting furnace designed specifically for the foundry industry. It is suitable for the rapid melting of aluminum and non-ferrous metals. The equipment utilizes medium frequency electromagnetic induction heating technology to achieve high-efficiency energy conversion and rapid melting, making it an ideal medium frequency furnace/aluminum melting furnace for modern foundry production.
A single furnace can rapidly melt approximately 500 kg of aluminum. Combined with energy-saving design, it significantly reduces unit energy consumption and improves production efficiency.
Aluminum-cased Melting Furnace Product Features
- Heavy-duty copper busbar, lower resistance, and greater energy efficiency
It adopts a heavy-duty copper busbar design with a large conductive cross-sectional area, low resistance, and low power transmission loss. The optimized copper busbar structure improves current carrying capacity, reduces temperature rise, and increases overall energy efficiency.
- Bottom cooling ring, reducing heat buildup and extending service life
A dedicated cooling ring at the bottom of the furnace effectively dissipates heat, preventing heat buildup. This lowers the furnace bottom temperature, reduces thermal stress on refractory materials, and significantly extends the service life of the furnace lining and furnace body.
- Voltage boosting circuit, improved power output, and reduced cable loss
Built-in voltage boosting circuit optimizes power output characteristics and improves power transmission efficiency. It reduces input current and minimizes power transmission loss over long distances, making it suitable for installations with long power supply distances.
- High energy efficiency, saving 150-200 kWh per ton
This product uses highly efficient and energy-saving technology, saving 150-200 kWh of electricity per ton of aluminum smelted compared to conventional models. Operating costs are significantly reduced.
- Energy-saving and environmentally friendly, pollution-free
Medium-frequency induction heating produces no open flame, no combustion exhaust, and no smoke or dust, resulting in a clean working environment. Compared to oil-fired and gas-fired furnaces, emissions of harmful gases such as CO₂ are close to zero, meeting environmental protection requirements.
| Component | KGPS-0.5T-3 Model | KGPS-0.5T-2 Model |
|---|---|---|
| Input Voltage | 700V → 2800V output to furnace | 400V → 1800V output to furnace |
| Thyristors (KK) | 1000A/2000V × 8 (Xiangfan TAJI) | 1000A/1800V × 8 (Xiangfan TAJI) |
| Thyristors (KP) | 1000A/2500V × 6 | Same |
| Breaker | 1600A (Shanghai People Electric) | Same |
| Busbar | 60mm × 6mm (Larger) | 60mm × 5mm |
| Reactor | 8 turns – 16mm copper tube | 6 turns – 16mm copper tube |
| Remote System | Patented intelligent system (same on both) | Same |
| Capacitors | 2000kF/1200V × 4 (Energy saving: 25kWh/t) | 2000kF/750V × 4 |
| Furnace Voltage | High-voltage (3700V) – saves 200kWh/t | Standard |
| Shell Size | Ø1.15m × H1.36m | Ø910mm × H1.30m |
| Coil Turns | 30 turns | 17 turns |
| Coil Tube Specs | 25×20×4mm | 25×40×4mm |
| Energy Efficiency | 500–550kWh/ton (40 min, 250kW) | 650–700kWh/ton (50 min, 500kW) |
Aluminum-cased Melting Furnace Application Areas
- Aluminum Alloy Casting: Suitable for the production of aluminum alloy castings, such as automotive wheel hubs, engine blocks, cylinder heads, and gearbox housings. Rapid melting, pure aluminum liquid, and high casting quality.
- Aluminum Processing: Suitable for the smelting and holding processes of aluminum ingots in the production of aluminum rods, plates, and profiles.
- Recycled Aluminum: Suitable for the remelting and recycling of waste aluminum, aluminum shavings, and aluminum products. High metal recovery rate and low energy consumption.
- Precision Casting: Suitable for the smelting of aluminum alloy master alloys for precision casting. Precise and controllable aluminum liquid temperature and uniform composition.
- Die Casting Production: Suitable for aluminum alloy smelting and holding in die casting workshops. Works can be integrated with die casting machines to achieve continuous production.
Unternehmensprofil
Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.
Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.
Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.
Zahlungsmethoden
TT
Versandarten
Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.
Aluminum-cased Melting Furnace Frequently Asked Questions (FAQ)
- What metals is this equipment suitable for smelting?
Primarily suitable for aluminum and aluminum alloys, but can also be used for other non-ferrous metals.
- What is the furnace structure?
Aluminum shell structure with a cooling ring at the bottom to reduce heat buildup and extend service life.
- What are the advantages compared to traditional furnaces?
Lower energy consumption, faster smelting, and higher degree of automation.
- Is it energy-efficient?
Ja, it can save 150–200 kWh of electricity per ton of metal.
- Is customization supported?
Ja. Customization is available based on capacity and process requirements.
