Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
500kg Industrial Aluminum Induction Melting Furnace for Foundry Applications
PARÁMETROS DEL PRODUCTO
Descripción
Medium Frequency Induction Melting Furnace (Aluminum Shell)
This aluminum shell medium frequency induction melting furnace is a high-efficiency and energy-saving induction melting furnace designed specifically for the foundry industry. It is suitable for the rapid melting of aluminum and non-ferrous metals. The equipment utilizes medium frequency electromagnetic induction heating technology to achieve high-efficiency energy conversion and rapid melting, making it an ideal medium frequency furnace/aluminum melting furnace for modern foundry production.
A single furnace can rapidly melt approximately 500 kg of aluminum. Combined with energy-saving design, it significantly reduces unit energy consumption and improves production efficiency.
Aluminum-cased Melting Furnace Product Features
- Heavy-duty copper busbar, lower resistance, and greater energy efficiency
It adopts a heavy-duty copper busbar design with a large conductive cross-sectional area, low resistance, and low power transmission loss. The optimized copper busbar structure improves current carrying capacity, reduces temperature rise, and increases overall energy efficiency.
- Bottom cooling ring, reducing heat buildup and extending service life
A dedicated cooling ring at the bottom of the furnace effectively dissipates heat, preventing heat buildup. This lowers the furnace bottom temperature, reduces thermal stress on refractory materials, and significantly extends the service life of the furnace lining and furnace body.
- Voltage boosting circuit, improved power output, and reduced cable loss
Built-in voltage boosting circuit optimizes power output characteristics and improves power transmission efficiency. It reduces input current and minimizes power transmission loss over long distances, making it suitable for installations with long power supply distances.
- High energy efficiency, saving 150-200 kWh per ton
This product uses highly efficient and energy-saving technology, saving 150-200 kWh of electricity per ton of aluminum smelted compared to conventional models. Operating costs are significantly reduced.
- Energy-saving and environmentally friendly, pollution-free
Medium-frequency induction heating produces no open flame, no combustion exhaust, and no smoke or dust, resulting in a clean working environment. Compared to oil-fired and gas-fired furnaces, emissions of harmful gases such as CO₂ are close to zero, meeting environmental protection requirements.
| Component | KGPS-0.5T-3 Model | KGPS-0.5T-2 Model |
|---|---|---|
| Input Voltage | 700V → 2800V output to furnace | 400V → 1800V output to furnace |
| Thyristors (KK) | 1000A/2000V × 8 (Xiangfan TAJI) | 1000A/1800V × 8 (Xiangfan TAJI) |
| Thyristors (KP) | 1000A/2500V × 6 | Same |
| Breaker | 1600A (Shanghai People Electric) | Same |
| Busbar | 60mm × 6mm (Larger) | 60mm × 5mm |
| Reactor | 8 turns – 16mm copper tube | 6 turns – 16mm copper tube |
| Remote System | Patented intelligent system (same on both) | Same |
| Capacitors | 2000kF/1200V × 4 (Energy saving: 25kWh/t) | 2000kF/750V × 4 |
| Furnace Voltage | High-voltage (3700V) – saves 200kWh/t | Standard |
| Shell Size | Ø1.15m × H1.36m | Ø910mm × H1.30m |
| Coil Turns | 30 turns | 17 turns |
| Coil Tube Specs | 25×20×4mm | 25×40×4mm |
| Energy Efficiency | 500–550kWh/ton (40 min, 250kW) | 650–700kWh/ton (50 min, 500kW) |
Aluminum-cased Melting Furnace Application Areas
- Aluminum Alloy Casting: Suitable for the production of aluminum alloy castings, such as automotive wheel hubs, engine blocks, cylinder heads, and gearbox housings. Rapid melting, pure aluminum liquid, and high casting quality.
- Aluminum Processing: Suitable for the smelting and holding processes of aluminum ingots in the production of aluminum rods, plates, and profiles.
- Recycled Aluminum: Suitable for the remelting and recycling of waste aluminum, aluminum shavings, and aluminum products. High metal recovery rate and low energy consumption.
- Precision Casting: Suitable for the smelting of aluminum alloy master alloys for precision casting. Precise and controllable aluminum liquid temperature and uniform composition.
- Die Casting Production: Suitable for aluminum alloy smelting and holding in die casting workshops. Works can be integrated with die casting machines to achieve continuous production.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Aluminum-cased Melting Furnace Frequently Asked Questions (Preguntas frecuentes)
- What metals is this equipment suitable for smelting?
Primarily suitable for aluminum and aluminum alloys, but can also be used for other non-ferrous metals.
- What is the furnace structure?
Aluminum shell structure with a cooling ring at the bottom to reduce heat buildup and extend service life.
- What are the advantages compared to traditional furnaces?
Lower energy consumption, faster smelting, and higher degree of automation.
- Is it energy-efficient?
Sí, it can save 150–200 kWh of electricity per ton of metal.
- Is customization supported?
Sí. Customization is available based on capacity and process requirements.
