लुओयांग अंजिंग इंटेलिजेंस इक्विपमेंट उच्च तापमान वाली इलेक्ट्रिक भट्टियों में वैश्विक नेता हैं
500kg Industrial Aluminum Induction Melting Furnace for Foundry Applications
उत्पाद पैरामीटर
विवरण
Medium Frequency Induction Melting Furnace (Aluminum Shell)
This aluminum shell medium frequency induction melting furnace is a high-efficiency and energy-saving induction melting furnace designed specifically for the foundry industry. It is suitable for the rapid melting of aluminum and non-ferrous metals. The equipment utilizes medium frequency electromagnetic induction heating technology to achieve high-efficiency energy conversion and rapid melting, making it an ideal medium frequency furnace/aluminum melting furnace for modern foundry production.
A single furnace can rapidly melt approximately 500 kg of aluminum. Combined with energy-saving design, it significantly reduces unit energy consumption and improves production efficiency.
Aluminum-cased Melting Furnace Product Features
- Heavy-duty copper busbar, lower resistance, and greater energy efficiency
It adopts a heavy-duty copper busbar design with a large conductive cross-sectional area, low resistance, and low power transmission loss. The optimized copper busbar structure improves current carrying capacity, reduces temperature rise, and increases overall energy efficiency.
- Bottom cooling ring, reducing heat buildup and extending service life
A dedicated cooling ring at the bottom of the furnace effectively dissipates heat, preventing heat buildup. This lowers the furnace bottom temperature, reduces thermal stress on refractory materials, and significantly extends the service life of the furnace lining and furnace body.
- Voltage boosting circuit, improved power output, and reduced cable loss
Built-in voltage boosting circuit optimizes power output characteristics and improves power transmission efficiency. It reduces input current and minimizes power transmission loss over long distances, making it suitable for installations with long power supply distances.
- High energy efficiency, saving 150-200 kWh per ton
This product uses highly efficient and energy-saving technology, saving 150-200 kWh of electricity per ton of aluminum smelted compared to conventional models. Operating costs are significantly reduced.
- Energy-saving and environmentally friendly, pollution-free
Medium-frequency induction heating produces no open flame, no combustion exhaust, and no smoke or dust, resulting in a clean working environment. Compared to oil-fired and gas-fired furnaces, emissions of harmful gases such as CO₂ are close to zero, meeting environmental protection requirements.
| Component | KGPS-0.5T-3 Model | KGPS-0.5T-2 Model |
|---|---|---|
| Input Voltage | 700V → 2800V output to furnace | 400V → 1800V output to furnace |
| Thyristors (KK) | 1000A/2000V × 8 (Xiangfan TAJI) | 1000A/1800V × 8 (Xiangfan TAJI) |
| Thyristors (KP) | 1000A/2500V × 6 | Same |
| Breaker | 1600A (Shanghai People Electric) | Same |
| Busbar | 60mm × 6mm (Larger) | 60mm × 5mm |
| Reactor | 8 turns – 16mm copper tube | 6 turns – 16mm copper tube |
| Remote System | Patented intelligent system (same on both) | Same |
| Capacitors | 2000kF/1200V × 4 (Energy saving: 25kWh/t) | 2000kF/750V × 4 |
| Furnace Voltage | High-voltage (3700वी) – saves 200kWh/t | Standard |
| Shell Size | Ø1.15m × H1.36m | Ø910mm × H1.30m |
| Coil Turns | 30 turns | 17 turns |
| Coil Tube Specs | 25×20×4mm | 25×40×4mm |
| Energy Efficiency | 500–550kWh/ton (40 min, 250किलोवाट) | 650–700kWh/ton (50 min, 500किलोवाट) |
Aluminum-cased Melting Furnace Application Areas
- Aluminum Alloy Casting: Suitable for the production of aluminum alloy castings, such as automotive wheel hubs, engine blocks, cylinder heads, and gearbox housings. Rapid melting, pure aluminum liquid, and high casting quality.
- Aluminum Processing: Suitable for the smelting and holding processes of aluminum ingots in the production of aluminum rods, plates, and profiles.
- Recycled Aluminum: Suitable for the remelting and recycling of waste aluminum, aluminum shavings, and aluminum products. High metal recovery rate and low energy consumption.
- Precision Casting: Suitable for the smelting of aluminum alloy master alloys for precision casting. Precise and controllable aluminum liquid temperature and uniform composition.
- Die Casting Production: Suitable for aluminum alloy smelting and holding in die casting workshops. Works can be integrated with die casting machines to achieve continuous production.
कंपनी प्रोफाइल
ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.
कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.
कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.
भुगतान के तरीके
टीटी
शिपमेंट के तरीके
विद्युत भट्ठी को तीन परतों में पैक किया गया है: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.
Aluminum-cased Melting Furnace Frequently Asked Questions (अक्सर पूछे जाने वाले प्रश्न)
- What metals is this equipment suitable for smelting?
Primarily suitable for aluminum and aluminum alloys, but can also be used for other non-ferrous metals.
- What is the furnace structure?
Aluminum shell structure with a cooling ring at the bottom to reduce heat buildup and extend service life.
- What are the advantages compared to traditional furnaces?
Lower energy consumption, faster smelting, and higher degree of automation.
- Is it energy-efficient?
हाँ, it can save 150–200 kWh of electricity per ton of metal.
- Is customization supported?
हाँ. Customization is available based on capacity and process requirements.
