Foirm Teagmhála

500kg Industrial Aluminum Induction Melting Furnace for Foundry Applications

Paraiméadair TÁIRGÍ

  1. Model:KGPS-0.5T-3
  2. Energy Efficiency:500–550 kWh/ton
  3. Coil Structure:30-turn coil / High-voltage (3700V)
  4. Fuarú & Durability:Bottom cooling ring for heat management
  5. Input Voltage / Power Output:700V → 2800V
  6. Copper Busbar & Reactor:60×6mm busbar / 8-turn copper coil reactor
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Medium Frequency Induction Melting Furnace (Aluminum Shell)

This aluminum shell medium frequency induction melting furnace is a high-efficiency and energy-saving induction melting furnace designed specifically for the foundry industry. It is suitable for the rapid melting of aluminum and non-ferrous metals. The equipment utilizes medium frequency electromagnetic induction heating technology to achieve high-efficiency energy conversion and rapid melting, making it an ideal medium frequency furnace/aluminum melting furnace for modern foundry production.

A single furnace can rapidly melt approximately 500 kg of aluminum. Combined with energy-saving design, it significantly reduces unit energy consumption and improves production efficiency.

Aluminum-cased Melting Furnace Product Features

  1. Heavy-duty copper busbar, lower resistance, and greater energy efficiency

It adopts a heavy-duty copper busbar design with a large conductive cross-sectional area, low resistance, and low power transmission loss. The optimized copper busbar structure improves current carrying capacity, reduces temperature rise, and increases overall energy efficiency.

  1. Bottom cooling ring, reducing heat buildup and extending service life

A dedicated cooling ring at the bottom of the furnace effectively dissipates heat, preventing heat buildup. This lowers the furnace bottom temperature, reduces thermal stress on refractory materials, and significantly extends the service life of the furnace lining and furnace body.

  1. Voltage boosting circuit, improved power output, and reduced cable loss

Built-in voltage boosting circuit optimizes power output characteristics and improves power transmission efficiency. It reduces input current and minimizes power transmission loss over long distances, making it suitable for installations with long power supply distances.

  1. High energy efficiency, saving 150-200 kWh per ton

This product uses highly efficient and energy-saving technology, saving 150-200 kWh of electricity per ton of aluminum smelted compared to conventional models. Operating costs are significantly reduced.

  1. Energy-saving and environmentally friendly, pollution-free

Medium-frequency induction heating produces no open flame, no combustion exhaust, and no smoke or dust, resulting in a clean working environment. Compared to oil-fired and gas-fired furnaces, emissions of harmful gases such as CO₂ are close to zero, ceanglais um chosaint an chomhshaoil ​​a chomhlíonadh.

Aluminum-cased Melting Furnace
ComponentKGPS-0.5T-3 ModelKGPS-0.5T-2 Model
Input Voltage700V → 2800V output to furnace400V → 1800V output to furnace
Thyristors (KK)1000A/2000V × 8 (Xiangfan TAJI)1000A/1800V × 8 (Xiangfan TAJI)
Thyristors (KP)1000A/2500V × 6Same
Breaker1600A (Shanghai People Electric)Same
Busbar60mm × 6mm (Larger)60mm × 5mm
Reactor8 turns – 16mm copper tube6 turns – 16mm copper tube
Remote SystemPatented intelligent system (same on both)Same
Capacitors2000kF/1200V × 4 (Energy saving: 25kWh/t)2000kF/750V × 4
Furnace VoltageHigh-voltage (3700V) – saves 200kWh/tStandard
Shell SizeØ1.15m × H1.36mØ910mm × H1.30m
Coil Turns30 turns17 turns
Coil Tube Specs25×20×4mm25×40×4mm
Energy Efficiency500–550kWh/ton (40 nóim, 250kW)650–700kWh/ton (50 nóim, 500kW)

Aluminum-cased Melting Furnace Application Areas

  • Aluminum Alloy Casting: Suitable for the production of aluminum alloy castings, such as automotive wheel hubs, engine blocks, cylinder heads, and gearbox housings. Rapid melting, pure aluminum liquid, and high casting quality.
  • Aluminum Processing: Suitable for the smelting and holding processes of aluminum ingots in the production of aluminum rods, plates, and profiles.
  • Recycled Aluminum: Suitable for the remelting and recycling of waste aluminum, aluminum shavings, and aluminum products. High metal recovery rate and low energy consumption.
  • Precision Casting: Suitable for the smelting of aluminum alloy master alloys for precision casting. Precise and controllable aluminum liquid temperature and uniform composition.
  • Die Casting Production: Suitable for aluminum alloy smelting and holding in die casting workshops. Works can be integrated with die casting machines to achieve continuous production.

Próifíl na Cuideachta

Is fiontar gairmiúil atá ag speisialú i seirbhísí teicneolaíochta cóireála teasa agus an R&D, déantúsaíocht, agus díolachán foirnéisí leictreacha ardteochta.

Díríonn an chuideachta ar fhoirnéisí leictreacha ardteochta a fhorbairt a chlúdaíonn raon teochta iomlán de -100 ℃ go 2600 ℃. Áirítear ar a chuid táirgí foirnéisí leictreacha turgnamhacha, foirnéisí atmaisféar bhfolús, áitheanna tionsclaíochta, agus trealamh téimh ionduchtaithe meánmhinicíochta. I measc na dtáirgí is mó tá foirnéisí bosca, foirnéisí feadán, foirnéisí ardaithe, áitheanna pusher, foirnéisí bogie, áitheanna rothlacha, áitheanna tolláin, agus foirnéisí meán-minicíochta speisialaithe éagsúla.

Cloíonn an chuideachta le nuálaíocht theicneolaíoch agus tá deimhnithe ISO9001 agus CE an AE faighte aici. Is leis 21 trádmharcanna cláraithe, 29 paitinní, agus 27 cóipchearta bogearraí.

Modhanna Íocaíochta

TT

Modhanna Loingsiú

Tá an foirnéis leictreach pacáistithe i dtrí shraith: fillte ar dtús i páipéar cúr, fillte ansin i scannán plaisteach, agus ar deireadh pacáilte i gcliathbhosca adhmaid.

Aluminum-cased Melting Furnace Frequently Asked Questions (CCanna)

  1. What metals is this equipment suitable for smelting?

Primarily suitable for aluminum and aluminum alloys, but can also be used for other non-ferrous metals.

  1. What is the furnace structure?

Aluminum shell structure with a cooling ring at the bottom to reduce heat buildup and extend service life.

  1. What are the advantages compared to traditional furnaces?

Lower energy consumption, faster smelting, and higher degree of automation.

  1. Is it energy-efficient?

Tá, it can save 150–200 kWh of electricity per ton of metal.

  1. An dtacaítear le saincheaptha?

Tá. Customization is available based on capacity and process requirements.

IARRATAS A CHUID

IARRATAS A CHUID