Foirm Teagmhála

Medium Frequency Induction Cabinet

Paraiméadair TÁIRGÍ

  1. Melting Capacity:1.5 tons (steel/stainless steel)
  2. Input Voltage:700V
  3. KK Thyristors:8 pcs 1200A/1800V
  4. KP Thyristors:6 pcs 1200A/3000V
  5. Copper Busbar:60×6 mm
  6. Reactor Coil:Ø16 mm, 6 coils
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Medium Frequency Induction Switchgear

The medium frequency induction switchgear is the core power supply equipment of a medium frequency induction melting furnace system. It is primarily responsible for converting industrial frequency AC power into medium frequency electrical energy, providing a stable heating power supply for the induction furnace. The equipment consists of a rectifier system, an inverter system, a reactor, a capacitor compensation system, and an intelligent control system. It is widely used in the induction melting of metals such as cast iron, cast steel, cruach dhosmálta, copar, agus alúmanam.

This series of medium frequency induction switchgear is suitable for 1.5-ton-class medium frequency induction furnace systems. Selection is based on melting efficiency, energy consumption requirements, and on-site power supply conditions.

Medium Frequency Induction Switchgear Product Features

  1. Ultra-high voltage design, significant energy saving

The 1.5T-8 and 1.5T-8G high-pressure induction furnaces feature a furnace body voltage of up to 5400V. Through a three-stage voltage boosting circuit, reactive current is reduced by 60%, resulting in significant energy savings per ton of molten iron. The 1.5T-3 and 1.5T-5 furnaces use 2600V and 3600V respectively, suitable for different smelting needs.

  1. Patented integrated inductor technology, maintenance-free and low loss

An integrated inductor can be optionally installed to replace traditional reactors. Traditional reactors use hollow tube coils, resulting in small conductive area, high electrical losses, complex water circuits, and a high failure rate. The integrated inductor reduces power consumption by 75%, provides automatic protection, requires no maintenance, and offers high reliability.

  1. Intelligent remote control system, stable and reliable operation

Intelligent remote control technology ensures fast protection, durable thyristors, good starting performance, stable operation, convenient operation, and simple debugging and maintenance. Remote control operation makes the smelting process more convenient and controllable.

  1. Large copper busbar installation reduces line losses.

Using large cross-sectional area copper busbars (60-80mm × 5-6mm) reduces line resistance, minimizes electrical losses, and improves overall machine efficiency.

  1. Electromagnetic stirring effect ensures uniform composition.

The medium-frequency magnetic field generates a magnetic stirring effect on the molten metal, which is beneficial for the uniform distribution of alloy composition and the floating of slag, thus improving metallurgical quality.

Medium Frequency Induction Switchgear
ComponentKGPS-1.5T-3KGPS-1.5T-5KGPS-1.5T-8KGPS-1.5T-8G
Input Voltage700V / Output: 2600V1000V / 3600V1000V / 5400V1000V / 5400V
KK Thyristors8 pcs 1200A/1800V12 pcs 1000A/1800VSameSame
KP Thyristors6 pcs 1200A/3000V12 pcs 1000A/3500VSameSame
Main Switch1600A ElectricElectricSameSame
Copper Busbar60×6 mm80×5 mm80×6 mm80×6 mm
Reactor CoilØ16 mm, 6 coilsØ16 mm, 8 coilsØ16 mm, 8 coilsOptional Integrated Inductor
Remote ControlIntelligent and reliable system included✓✓✓
Capacitor Bank2000μF/1200V ×102000μF/1600V ×84000μF/2300V ×104000μF/2300V ×10
Induction Furnace Voltage2600V3600V5400V5400V
Energy SavingSave 100 kWh/tonSave 100 kWh/tonSave 120 kWh/tonSave 120 kWh/ton
Furnace ShellØ1.3m × H1.4mØ1.25m × H1.55mØ1.25m × H1.71mL1.5m × W1.5m × H1.75m
Coil Inner Diameter730 mm720 mm700 mm700 mm
Níl. of Coil Turns21 turns28 turns41 turns41+3 turns
Coil Tube Spec25×35×4 mm25×30×4 mm25×25×4 mmSame
Melting Efficiency65 min/1.5T (590–630 kWh/t)55 min/1.5T (510–550 kWh/t)45 min/1.5T (440–490 kWh/t)Same

Medium Frequency Induction Switchgear Application Areas

  • Cast Iron Smelting: Suitable for batch smelting of cast iron materials such as gray cast iron and ductile iron, up to 1.5 tons. Suitable for batch production in small and medium-sized foundries.
  • Steel Casting Production: Suitable for smelting and casting carbon steel, cruach cóimhiotail, cruach dhosmálta, and other steels. High-voltage design reduces reactive current, saving 15-30 kWh per ton of steel.
  • Non-ferrous Metal Smelting: Suitable for smelting non-ferrous metals such as copper, alúmanam, and zinc. Electromagnetic stirring promotes uniform alloy composition, suitable for high-quality casting production.
  • Metal Recycling Smelting: Suitable for recycling and recasting scrap steel, scrap iron, scrap copper, and other metal scrap.
  • Small and Medium-Sized Foundry Enterprises: Suitable for small and medium-sized foundries with an annual output of hundreds to thousands of tons of castings. The equipment is small in size, lightweight, and easy to install and operate.

Próifíl na Cuideachta

Is fiontar gairmiúil atá ag speisialú i seirbhísí teicneolaíochta cóireála teasa agus an R&D, déantúsaíocht, agus díolachán foirnéisí leictreacha ardteochta.

Díríonn an chuideachta ar fhoirnéisí leictreacha ardteochta a fhorbairt a chlúdaíonn raon teochta iomlán de -100 ℃ go 2600 ℃. Áirítear ar a chuid táirgí foirnéisí leictreacha turgnamhacha, foirnéisí atmaisféar bhfolús, áitheanna tionsclaíochta, agus trealamh téimh ionduchtaithe meánmhinicíochta. I measc na dtáirgí is mó tá foirnéisí bosca, foirnéisí feadán, foirnéisí ardaithe, áitheanna pusher, foirnéisí bogie, áitheanna rothlacha, áitheanna tolláin, agus foirnéisí meán-minicíochta speisialaithe éagsúla.

Cloíonn an chuideachta le nuálaíocht theicneolaíoch agus tá deimhnithe ISO9001 agus CE an AE faighte aici. Is leis 21 trádmharcanna cláraithe, 29 paitinní, agus 27 cóipchearta bogearraí.

Modhanna Íocaíochta

TT

Modhanna Loingsiú

Tá an foirnéis leictreach pacáistithe i dtrí shraith: fillte ar dtús i páipéar cúr, fillte ansin i scannán plaisteach, agus ar deireadh pacáilte i gcliathbhosca adhmaid.

Medium Frequency Induction Switchgear Frequently Asked Questions (CCanna)

  1. What is the function of the medium-frequency induction switchgear?

It is mainly used to convert industrial frequency AC power into medium-frequency electrical energy, providing a stable heating power supply for the induction furnace.

  1. Which furnace types is it suitable for?

Suitable for 1.5-ton-class medium-frequency induction melting furnaces and related induction heating equipment.

  1. What is the function of the capacitor cabinet?

Used for reactive power compensation, improving the power factor, reducing line losses, and improving system efficiency.

  1. Does it support remote control operation?

Tá, the equipment is equipped with an intelligent remote control system.

  1. What is the function of the integrated inductor?

It can replace traditional reactors, simplifying the structure and reducing maintenance workload.

IARRATAS A CHUID

IARRATAS A CHUID