Medium Frequency Induction Cabinet

Medium Frequency Induction Switchgear

The medium frequency induction switchgear is the core power supply equipment of a medium frequency induction melting furnace system. It is primarily responsible for converting industrial frequency AC power into medium frequency electrical energy, providing a stable heating power supply for the induction furnace. The equipment consists of a rectifier system, an inverter system, a reactor, a capacitor compensation system, and an intelligent control system. It is widely used in the induction melting of metals such as cast iron, keluli tuang, keluli tahan karat, tembaga, and aluminum.

This series of medium frequency induction switchgear is suitable for 1.5-ton-class medium frequency induction furnace systems. Selection is based on melting efficiency, energy consumption requirements, and on-site power supply conditions.

Medium Frequency Induction Switchgear Product Features

1. Ultra-high voltage design, significant energy saving

The 1.5T-8 and 1.5T-8G high-pressure induction furnaces feature a furnace body voltage of up to 5400V. Through a three-stage voltage boosting circuit, reactive current is reduced by 60%, resulting in significant energy savings per ton of molten iron. The 1.5T-3 and 1.5T-5 furnaces use 2600V and 3600V respectively, suitable for different smelting needs.

2. Patented integrated inductor technology, maintenance-free and low loss

An integrated inductor can be optionally installed to replace traditional reactors. Traditional reactors use hollow tube coils, resulting in small conductive area, high electrical losses, complex water circuits, and a high failure rate. The integrated inductor reduces power consumption by 75%, provides automatic protection, requires no maintenance, and offers high reliability.

3. Intelligent remote control system, stable and reliable operation

Intelligent remote control technology ensures fast protection, durable thyristors, good starting performance, stable operation, convenient operation, and simple debugging and maintenance. Remote control operation makes the smelting process more convenient and controllable.

4. Large copper busbar installation reduces line losses.

Using large cross-sectional area copper busbars (60-80mm × 5-6mm) reduces line resistance, minimizes electrical losses, and improves overall machine efficiency.

5. Electromagnetic stirring effect ensures uniform composition.

The medium-frequency magnetic field generates a magnetic stirring effect on the molten metal, which is beneficial for the uniform distribution of alloy composition and the floating of slag, thus improving metallurgical quality.

Medium Frequency Induction Switchgear Application Areas

• Cast Iron Smelting: Suitable for batch smelting of cast iron materials such as gray cast iron and ductile iron, up to 1.5 tan. Suitable for batch production in small and medium-sized foundries.
• Steel Casting Production: Suitable for smelting and casting carbon steel, keluli aloi, keluli tahan karat, and other steels. High-voltage design reduces reactive current, penjimatan 15-30 kWh per ton of steel.
• Non-ferrous Metal Smelting: Suitable for smelting non-ferrous metals such as copper, aluminium, and zinc. Electromagnetic stirring promotes uniform alloy composition, suitable for high-quality casting production.
• Metal Recycling Smelting: Suitable for recycling and recasting scrap steel, scrap iron, scrap copper, and other metal scrap.
• Small and Medium-Sized Foundry Enterprises: Suitable for small and medium-sized foundries with an annual output of hundreds to thousands of tons of castings. The equipment is small in size, ringan, and easy to install and operate.

Profil Syarikat

Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.

Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.

Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.

Kaedah Pembayaran

TT

Kaedah Penghantaran

Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.

Medium Frequency Induction Switchgear Frequently Asked Questions (Soalan Lazim)

1. What is the function of the medium-frequency induction switchgear?

It is mainly used to convert industrial frequency AC power into medium-frequency electrical energy, providing a stable heating power supply for the induction furnace.

2. Which furnace types is it suitable for?

Suitable for 1.5-ton-class medium-frequency induction melting furnaces and related induction heating equipment.

3. What is the function of the capacitor cabinet?

Used for reactive power compensation, improving the power factor, reducing line losses, and improving system efficiency.

4. Does it support remote control operation?

ya, the equipment is equipped with an intelligent remote control system.

5. What is the function of the integrated inductor?

It can replace traditional reactors, simplifying the structure and reducing maintenance workload.