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Mëttelfrequenz Induktiounskabinett

PRODUIT PARAMETER

  1. Melting Capacity:1.5 tons (steel/stainless steel)
  2. Input Volt:700V
  3. KK Thyristors:8 pcs 1200A/1800V
  4. KP Thyristors:6 pcs 1200A/3000V
  5. Kupfer Busbar:60×6 mm
  6. Reactor Coil:Ø16 mm, 6 coils
Beschreiwung
Ufro en Devis

Beschreiwung

Medium Frequency Induction Switchgear

The medium frequency induction switchgear is the core power supply equipment of a medium frequency induction melting furnace system. It is primarily responsible for converting industrial frequency AC power into medium frequency electrical energy, providing a stable heating power supply for the induction furnace. The equipment consists of a rectifier system, an inverter system, a reactor, a capacitor compensation system, and an intelligent control system. It is widely used in the induction melting of metals such as cast iron, Goss Stol, STAINLESS Stol, Koffer, and aluminum.

This series of medium frequency induction switchgear is suitable for 1.5-ton-class medium frequency induction furnace systems. Selection is based on melting efficiency, energy consumption requirements, and on-site power supply conditions.

Medium Frequency Induction Switchgear Product Features

  1. Ultra-héich Volt Design, bedeitend Energiespueren

The 1.5T-8 and 1.5T-8G high-pressure induction furnaces feature a furnace body voltage of up to 5400V. Through a three-stage voltage boosting circuit, reactive current is reduced by 60%, resulting in significant energy savings per ton of molten iron. The 1.5T-3 and 1.5T-5 furnaces use 2600V and 3600V respectively, suitable for different smelting needs.

  1. Patentéiert integréiert Induktortechnologie, Ënnerhalt-gratis a niddereg Verloscht

En integréierte Induktor kann optional installéiert ginn fir traditionell Reaktoren z'ersetzen. Traditionell Reaktoren benotzen huel Röhrespiralen, doraus zu klenge Leitung Beräich, héich elektresch Verloschter, komplex Waasser Kreesleef, an eng héich Echec Taux. The integrated inductor reduces power consumption by 75%, provides automatic protection, requires no maintenance, and offers high reliability.

  1. Intelligent remote control system, stable and reliable operation

Intelligent remote control technology ensures fast protection, laang halen thyristors, good starting performance, stabil Operatioun, bequem Operatioun, an einfach Debugging an Ënnerhalt. Fernsteuerungsoperatioun mécht de Schmelzprozess méi bequem a kontrolléierbar.

  1. Large copper busbar installation reduces line losses.

Using large cross-sectional area copper busbars (60-80mm × 5-6 mm) reduces line resistance, minimizes electrical losses, and improves overall machine efficiency.

  1. Electromagnetic stirring effect ensures uniform composition.

D'Mëttelfrequenz Magnéitfeld generéiert e magnetesche Rühreffekt op dat geschmollte Metal, which is beneficial for the uniform distribution of alloy composition and the floating of slag, thus improving metallurgical quality.

Medium Frequency Induction Switchgear
KomponentKGPS-1.5T-3KGPS-1.5T-5KGPS-1.5T-8KGPS-1.5T-8G
Input Volt700V / Output: 2600V1000V / 3600V1000V / 5400V1000V / 5400V
KK Thyristors8 pcs 1200A/1800V12 pcs 1000A/1800VSameSame
KP Thyristors6 pcs 1200A/3000V12 pcs 1000A/3500VSameSame
Main Switch1600A ElectricElectricSameSame
Kupfer Busbar60×6 mm80×5 mm80×6 mm80×6 mm
Reactor CoilØ16 mm, 6 coilsØ16 mm, 8 coilsØ16 mm, 8 coilsOptional Integrated Inductor
Remote ControlIntelligent and reliable system included✓✓✓
Capacitor Bank2000μF/1200V ×102000μF/1600V ×84000μF/2300V ×104000μF/2300V ×10
Induction Furnace Voltage2600V3600V5400V5400V
Energy SavingSave 100 kWh/tonSave 100 kWh/tonSave 120 kWh/tonSave 120 kWh/ton
Furnace ShellØ1.3m × H1.4mØ1.25m × H1.55mØ1.25m × H1.71mL1.5m × W1.5m × H1.75m
Coil Inner Diameter730 mm720 mm700 mm700 mm
Nee. of Coil Turns21 turns28 turns41 turns41+3 turns
Coil Tube Spec25×35×4 mm25×30×4 mm25×25×4 mmSame
Melting Efficiency65 min/1.5T (590–630 kWh/t)55 min/1.5T (510–550 kWh/t)45 min/1.5T (440–490 kWh/t)Same

Medium Frequency Induction Switchgear Application Areas

  • Goss Schmelzen: Suitable for batch smelting of cast iron materials such as gray cast iron and ductile iron, up to 1.5 tons. Suitable for batch production in small and medium-sized foundries.
  • Stol Casting Produktioun: Suitable for smelting and casting carbon steel, Legierung Stol, STAINLESS Stol, an aner Stol. High-voltage design reduces reactive current, spueren 15-30 kWh per ton of steel.
  • Non-ferro Metal Schmelzen: Gëeegent fir Schmelzen Net-ferro Metaller wéi Kupfer, Aluminium, an Zénk. Elektromagnetesch Rühr fördert eenheetlech Legierungskompositioun, gëeegent fir héichwäerteg Lous Produktioun.
  • Metal Recycling Schmelzen: Suitable for recycling and recasting scrap steel, Eiseschrott, Eiseschrott Koffer, an aner Metallschrott.
  • Kleng a mëttelgrouss Schmelzfirmen: Gëeegent fir kleng a mëttelgrouss Schmelzen mat enger jährlecher Produktioun vun Honnerte bis Dausende vun Tonnen Goss. D'Ausrüstung ass kleng a Gréisst, liicht, and easy to install and operate.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

TT

Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Medium Frequency Induction Switchgear Frequently Asked Questions (FAQ)

  1. What is the function of the medium-frequency induction switchgear?

It is mainly used to convert industrial frequency AC power into medium-frequency electrical energy, providing a stable heating power supply for the induction furnace.

  1. Which furnace types is it suitable for?

Suitable for 1.5-ton-class medium-frequency induction melting furnaces and related induction heating equipment.

  1. What is the function of the capacitor cabinet?

Used for reactive power compensation, improving the power factor, reducing line losses, and improving system efficiency.

  1. Does it support remote control operation?

Jo, the equipment is equipped with an intelligent remote control system.

  1. What is the function of the integrated inductor?

It can replace traditional reactors, simplifying the structure and reducing maintenance workload.

Ufro engem ZITAT

Ufro engem ZITAT