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Coreless Mëttelfrequenz Induktioun Schmelzofen

PRODUIT PARAMETER

  1. Modell:AJ-S/AJ-L
  2. Melting Capacity:150kg – 13,500kg (liquid steel)
  3. Melting Time/Batch:55–100 min per batch
  4. Power Supply:Medium frequency induction (MF), coreless coil design, water-cooled system
  5. Main Features:Compact size/Energy-saving/Magnetic stirring
  6. Uwendungen:Foundries, non-ferrous metallurgy, scrap metal recycling
Beschreiwung
Ufro en Devis

Beschreiwung

Medium-Frequency Coreless Induction Melting Furnace

The medium-frequency coreless induction melting furnace is a device that melts metal using the principle of medium-frequency electromagnetic induction. It employs a high-power-density steel shell furnace structure and is equipped with a hydraulic tilting mechanism and a water-cooled arc-shaped magnetic yoke. The optimized design of the induction coil improves electromagnetic conversion efficiency. During the melting process, the electromagnetic stirring effect generated by the medium-frequency magnetic field causes the molten metal to flow within the molten pool, resulting in a more uniform chemical composition. It also facilitates the flotation of inclusions and slag, improving the quality of the molten metal.

Produit Fonctiounen

  1. High-Efficiency and Energy-Saving Design

High-power-density coreless steel shell structure, equipped with a water-cooled arc-shaped magnetic yoke, significantly reducing external magnetic circuit losses; optimized induction coil design improves electromagnetic conversion efficiency, resulting in significant energy savings.

  1. Compact and Movable Structure

Ultra-small size, liicht, occupying less than 1 Metercarré, movable design, very convenient installation and operation, suitable for workshops or laboratories with limited space.

  1. Rapid Melting Capacity

Calculated based on maximum melting capacity, each furnace melting time is only 20-30 minutes; capable of 24-hour uninterrupted melting, meeting the needs of mass production.

  1. Flexible Furnace Body Replacement

Furnace bodies of different weights, materials, and starting methods can be easily replaced to adapt to various melting process requirements, making it a multi-purpose machine.

  1. Hydraulic Tilting Mechanism

Utilizing a hydraulically driven tilting mechanism, combined with a high-strength frame structure, it is sturdy and durable, ensuring smooth and controllable material pouring, and safe and labor-saving operation.

  1. Uniform Heating and Magnetic Stirring

The heating has good penetration and uniform temperature; the medium-frequency magnetic field generates magnetic stirring effect on the molten metal, which is beneficial for uniform composition and slag removal, thus improving the smelting quality.

Medium-Frequency Coreless Induction Melting Furnace
Furnace ModelActual Steel Capacity (kg)
AJL-0.15150-250
AJL-0.20200-350
AJL-0.25250-400
AJL-0.30300-450
AJL-0.50500-750
AJL-0.80800-950
AJL-1.01000-1300
AJL-2.02000-2800
AJL-33000-3800
Furnace ModelActual Steel Capacity (kg)Melting Time per Furnace (minutes)
AJT-1.01000-130055-75
AJT-2.02000-280060-70
AJT-3.03000-380060-75
AJT-5.05000-550070-95
AJT-10.010000-1150075-95
AJT-12.012000-1350080-100

Applikatioun Beräicher

  • Ferrous Metal Smelting: Small to medium batch smelting of steel and cast iron for blank production in foundries and machining workshops.
  • Non-ferro Metal Schmelzen: Rapid smelting of copper, Aluminium, zinc, and their alloys, suitable for pre-casting processes in non-ferrous casting and die casting.
  • Precision Casting: Smelting of molten steel/alloy in investment casting, used in conjunction with the casting process to produce precision parts.
  • Laboratory/Research Institute: Small batch smelting for metal material composition research and alloy proportioning experiments.
  • Precious Metal Recycling: Smelting and refining of precious metals such as gold and silver, suitable for small to medium-sized recycling companies.
  • Alloy Formulation: Utilizing magnetic stirring to achieve uniform mixing of different metal elements for the production of customized alloys.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

TT

Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Oft gestallte Froen (FAQ)

  1. What is the function of electromagnetic stirring?

It promotes metal flow within the molten pool, improves compositional uniformity, and helps inclusions and slag float to the surface.

  1. Can the equipment operate continuously?

Jo. The equipment is capable of continuous operation and is suitable for long-term industrial production.

  1. What factors affect smelting time?

Mainly affected by furnace capacity, metal type, charging method, power configuration, and process requirements.

  1. What type of tilting mechanism does the equipment use?

Usually, a hydraulic tilting mechanism is used to achieve smooth and safe molten metal pouring operations.

  1. What are the requirements for the cooling system?

A stable circulating cooling water system should be used, ensuring that the water temperature, pressure, and quality meet the equipment requirements.

Ufro engem ZITAT

Ufro engem ZITAT