Luoyang Anjing Intelligence Equipment are a global leader in high-temperature electric furnaces
Coreless Medium Frequency Induction Melting Furnace
PRODUCT PARAMETERS
Description
Medium-Frequency Coreless Induction Melting Furnace
The medium-frequency coreless induction melting furnace is a device that melts metal using the principle of medium-frequency electromagnetic induction. It employs a high-power-density steel shell furnace structure and is equipped with a hydraulic tilting mechanism and a water-cooled arc-shaped magnetic yoke. The optimized design of the induction coil improves electromagnetic conversion efficiency. During the melting process, the electromagnetic stirring effect generated by the medium-frequency magnetic field causes the molten metal to flow within the molten pool, resulting in a more uniform chemical composition. It also facilitates the flotation of inclusions and slag, improving the quality of the molten metal.
Product Features
- High-Efficiency and Energy-Saving Design
High-power-density coreless steel shell structure, equipped with a water-cooled arc-shaped magnetic yoke, significantly reducing external magnetic circuit losses; optimized induction coil design improves electromagnetic conversion efficiency, resulting in significant energy savings.
- Compact and Movable Structure
Ultra-small size, lightweight, occupying less than 1 square meter, movable design, very convenient installation and operation, suitable for workshops or laboratories with limited space.
- Rapid Melting Capacity
Calculated based on maximum melting capacity, each furnace melting time is only 20-30 minutes; capable of 24-hour uninterrupted melting, meeting the needs of mass production.
- Flexible Furnace Body Replacement
Furnace bodies of different weights, materials, and starting methods can be easily replaced to adapt to various melting process requirements, making it a multi-purpose machine.
- Hydraulic Tilting Mechanism
Utilizing a hydraulically driven tilting mechanism, combined with a high-strength frame structure, it is sturdy and durable, ensuring smooth and controllable material pouring, and safe and labor-saving operation.
- Uniform Heating and Magnetic Stirring
The heating has good penetration and uniform temperature; the medium-frequency magnetic field generates magnetic stirring effect on the molten metal, which is beneficial for uniform composition and slag removal, thus improving the smelting quality.
| Furnace Model | Actual Steel Capacity (kg) |
|---|---|
| AJL-0.15 | 150-250 |
| AJL-0.20 | 200-350 |
| AJL-0.25 | 250-400 |
| AJL-0.30 | 300-450 |
| AJL-0.50 | 500-750 |
| AJL-0.80 | 800-950 |
| AJL-1.0 | 1000-1300 |
| AJL-2.0 | 2000-2800 |
| AJL-3 | 3000-3800 |
| Furnace Model | Actual Steel Capacity (kg) | Melting Time per Furnace (minutes) |
|---|---|---|
| AJT-1.0 | 1000-1300 | 55-75 |
| AJT-2.0 | 2000-2800 | 60-70 |
| AJT-3.0 | 3000-3800 | 60-75 |
| AJT-5.0 | 5000-5500 | 70-95 |
| AJT-10.0 | 10000-11500 | 75-95 |
| AJT-12.0 | 12000-13500 | 80-100 |
Application Areas
- Ferrous Metal Smelting: Small to medium batch smelting of steel and cast iron for blank production in foundries and machining workshops.
- Non-ferrous Metal Smelting: Rapid smelting of copper, aluminum, zinc, and their alloys, suitable for pre-casting processes in non-ferrous casting and die casting.
- Precision Casting: Smelting of molten steel/alloy in investment casting, used in conjunction with the casting process to produce precision parts.
- Laboratory/Research Institute: Small batch smelting for metal material composition research and alloy proportioning experiments.
- Precious Metal Recycling: Smelting and refining of precious metals such as gold and silver, suitable for small to medium-sized recycling companies.
- Alloy Formulation: Utilizing magnetic stirring to achieve uniform mixing of different metal elements for the production of customized alloys.
Company Profile
A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.
The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium-frequency furnaces.
The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.
Payment Methods
TT
Shipment Methods
The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.
Frequently Asked Questions (FAQ)
- What is the function of electromagnetic stirring?
It promotes metal flow within the molten pool, improves compositional uniformity, and helps inclusions and slag float to the surface.
- Can the equipment operate continuously?
Yes. The equipment is capable of continuous operation and is suitable for long-term industrial production.
- What factors affect smelting time?
Mainly affected by furnace capacity, metal type, charging method, power configuration, and process requirements.
- What type of tilting mechanism does the equipment use?
Usually, a hydraulic tilting mechanism is used to achieve smooth and safe molten metal pouring operations.
- What are the requirements for the cooling system?
A stable circulating cooling water system should be used, ensuring that the water temperature, pressure, and quality meet the equipment requirements.
