Luoyang Anjing Intelligence Equipment are a global leader in high-temperature electric furnaces
A New Generation Of Intelligent Medium Frequency Furnace
PRODUCT PARAMETERS
Description
A New Generation of Intelligent Medium Frequency Furnaces
The new generation of intelligent medium frequency furnaces is a new type of smelting equipment that has been optimized and upgraded based on traditional medium frequency induction melting furnaces. The equipment is designed with reliability, safety, energy efficiency, and ease of maintenance in mind. Through technologies such as a waterless cable structure, a fully enclosed furnace body, an intelligent furnace penetration warning system, a waterless magnetic yoke, and automatic safety railings, the equipment’s operational stability and production safety are improved.
This series of equipment is suitable for smelting cast iron, ductile iron, cast steel, stainless steel, and various non-ferrous metals, and can be widely used in foundry enterprises, machinery manufacturing enterprises, and the metal materials processing industry.
Product Features
- Waterless Cable Design, Eliminating Potential Faults at the Source
Traditional medium frequency furnaces use water-cooled cables for flexible connection between the furnace body and the electrical cabinet. However, these cables are prone to leakage, and sometimes even core breakage leading to thyristor breakdown. They also consume a lot of power. This equipment completely eliminates water-cooled cables, fundamentally eliminating this source of failure and energy consumption, resulting in higher overall reliability and lower power consumption.
- Fully Concealed Circuitry and Water System, Safe, Durable, and Aesthetically Pleasing
A major design change has been made – water pipes and electrical wires are no longer visible around the furnace body. Under normal operating conditions, operators will not have access to dangerous wiring, significantly improving safety.
- Fully Enclosed Furnace Body with Automatic Temperature and Humidity Adjustment
The furnace body induction coil is made into a fully enclosed structure with continuous internal dust removal and automatic temperature and humidity control, always maintaining a clean, constant temperature and humidity environment.
- Patented Waterless Magnetic Yoke Technology
Magnetic yokes are used to shield the magnetic field of the induction coil and reduce furnace shell heating. However, traditional magnetic yokes made from scrap transformer silicon steel sheets generate a lot of heat and consume a lot of energy. This equipment uses a high-frequency, high-permeability magnetic material to make the magnetic yoke, which has excellent shielding effect, generates virtually no heat, requires no water supply, and is highly reliable and energy-saving. This material has obtained a national patent and is incomparable to traditional silicon steel sheet magnetic yokes.
- Dual Furnace Penetration Alarm Device, Enhanced Safety
Two core technologies have been added to the main control board: a furnace lining frequency module and a furnace lining leakage current module. These technologies improve accuracy several times over compared to traditional stainless steel wire pre-embedded alarm devices, providing operators with more reliable safety references and effectively preventing furnace leakage accidents.
- Fully Automatic Safety Guardrail
Equipped with a protective net, electronic limiter, and self-locking device. The protective net automatically opens when the furnace is tilted, effectively preventing waste material from entering the furnace pit and causing accidents; the protective net automatically retracts after the furnace returns to its original position, achieving zero gaps in the furnace platform and preventing iron filings and other dust from falling into the furnace and causing safety hazards.
7. Upgraded Furnace Body Material, Shielding Against Magnetic Field Leakage
The furnace body adopts an extra-large 201 stainless steel structure, which not only has high mechanical strength but also effectively shields against magnetic field leakage, which is of great significance for energy saving and safety.
| Item | Traditional Medium Frequency Furnace | New Generation Intelligent Medium Frequency Furnace |
|---|---|---|
| Connection Cable | Uses water-cooled cables, prone to leakage, core breakage, and high power consumption | Completely eliminates water-cooled cables, removing faults and losses |
| Water & Electrical Lines | Exposed pipes and wires, safety hazards | Fully concealed, safe and tidy |
| Furnace Body Environment | Coil easy to arc, requires manual cleaning | Fully enclosed with automatic temperature & humidity control, fundamentally solves arcing |
| Magnetic Yoke | 50Hz silicon steel sheet, high heat generation, requires water cooling | High-frequency high-permeability magnetic material, no water cooling, no heat generation (patented) |
| Breakthrough Alarm | Embedded steel wire probe, high false/missed alarm rate | Dual-module monitoring, significantly improved accuracy |
| Safety Guardrail | Simple protection | Automatically opens during tilting, closes and hides when returned |
| Furnace Body Material | Ordinary steel, conductive and magnetic | 201 stainless steel, shields magnetic leakage |
| Induction Coil | Ordinary copper tube | TU1 oxygen-free copper from CHINALCO Luoyang Copper, high conductivity, integrated molding, no arcing |
Application Areas
- Cast Iron Smelting: Suitable for batch smelting of cast iron materials such as gray cast iron and ductile iron. The waterless cable design and fully enclosed furnace structure ensure stability during long-term continuous operation.
- Cast Steel and Alloy Steel Smelting: Suitable for smelting carbon steel, alloy steel, stainless steel, and other steels. A dual furnace penetration alarm device provides enhanced safety for smelting high-melting-point metals.
- Non-ferrous Metal Smelting: Suitable for smelting non-ferrous metals such as copper, aluminum, and zinc. The waterless magnetic yoke and 201 stainless steel furnace body effectively shield against magnetic field leakage, improving energy efficiency.
- Metal Recycling Smelting: Suitable for recycling and smelting scrap steel, scrap iron, and other metal waste. The fully enclosed furnace body features automatic dust removal, temperature and humidity control, adapting to the dusty conditions of recycled materials.
- Precision Casting: Suitable for supplying molten metal for high-quality castings. The waterless cable design eliminates the risk of water-cable failures, resulting in a more stable smelting process and more controllable molten metal quality.
- Upgrading and Transformation of Foundry Enterprises: Suitable for upgrading and replacing traditional water-cable medium frequency furnaces. This fundamentally solves the pain points of water cables such as leakage, broken cores, and high power consumption, reducing operation and maintenance costs.
Company Profile
A professional enterprise specializing in heat treatment technology services and the R&D, manufacturing, and sales of high-temperature electric furnaces.
The company focuses on developing high-temperature electric furnaces covering a full temperature range of -100℃ to 2600℃. Its products include experimental electric furnaces, vacuum atmosphere furnaces, industrial kilns, and medium-frequency induction heating equipment. Main products include box furnaces, tube furnaces, lifting furnaces, pusher kilns, bogie furnaces, rotary kilns, tunnel kilns, and various specialized medium frequency furnaces.
The company adheres to technological innovation and has passed ISO9001 and EU CE certifications. It owns 21 registered trademarks, 29 patents, and 27 software copyrights.
Payment Methods
TT
Shipment Methods
The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.
Frequently Asked Questions (FAQ)
- What are the advantages of a waterless cable design?
It reduces the risks of leakage, maintenance, and failure associated with traditional water-cooled cables, improving system reliability.
- What is the function of a fully enclosed furnace body?
It helps reduce the impact of dust and moisture on the induction coil, improving equipment operational stability.
- Does the waterless magnetic yoke require cooling water?
According to product information, this magnetic yoke uses a patented structural design and does not require separate water cooling.
- How does the dual furnace penetration alarm system work?
It comprehensively monitors the furnace lining condition through both furnace lining frequency monitoring and leakage current monitoring.
- Under what circumstances does the automatic safety barrier activate?
The safety barrier automatically opens when the furnace is tilted; it automatically closes after the furnace is reset.
