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Coreless Medium Frequency Induction Melting Furnace
PARAMETRI DEL PRODOTTO
Descrizione
Medium-Frequency Coreless Induction Melting Furnace
The medium-frequency coreless induction melting furnace is a device that melts metal using the principle of medium-frequency electromagnetic induction. It employs a high-power-density steel shell furnace structure and is equipped with a hydraulic tilting mechanism and a water-cooled arc-shaped magnetic yoke. The optimized design of the induction coil improves electromagnetic conversion efficiency. During the melting process, the electromagnetic stirring effect generated by the medium-frequency magnetic field causes the molten metal to flow within the molten pool, resulting in a more uniform chemical composition. It also facilitates the flotation of inclusions and slag, improving the quality of the molten metal.
Caratteristiche del prodotto
- High-Efficiency and Energy-Saving Design
High-power-density coreless steel shell structure, equipped with a water-cooled arc-shaped magnetic yoke, significantly reducing external magnetic circuit losses; optimized induction coil design improves electromagnetic conversion efficiency, resulting in significant energy savings.
- Compact and Movable Structure
Ultra-small size, lightweight, occupying less than 1 square meter, movable design, very convenient installation and operation, suitable for workshops or laboratories with limited space.
- Rapid Melting Capacity
Calculated based on maximum melting capacity, each furnace melting time is only 20-30 minutes; capable of 24-hour uninterrupted melting, meeting the needs of mass production.
- Flexible Furnace Body Replacement
Furnace bodies of different weights, materiali, and starting methods can be easily replaced to adapt to various melting process requirements, making it a multi-purpose machine.
- Meccanismo di inclinazione idraulico
Utilizing a hydraulically driven tilting mechanism, combined with a high-strength frame structure, it is sturdy and durable, ensuring smooth and controllable material pouring, and safe and labor-saving operation.
- Uniform Heating and Magnetic Stirring
The heating has good penetration and uniform temperature; the medium-frequency magnetic field generates magnetic stirring effect on the molten metal, which is beneficial for uniform composition and slag removal, thus improving the smelting quality.
| Furnace Model | Actual Steel Capacity (kg) |
|---|---|
| AJL-0.15 | 150-250 |
| AJL-0.20 | 200-350 |
| AJL-0.25 | 250-400 |
| AJL-0.30 | 300-450 |
| AJL-0.50 | 500-750 |
| AJL-0.80 | 800-950 |
| AJL-1.0 | 1000-1300 |
| AJL-2.0 | 2000-2800 |
| AJL-3 | 3000-3800 |
| Furnace Model | Actual Steel Capacity (kg) | Melting Time per Furnace (minutes) |
|---|---|---|
| AJT-1.0 | 1000-1300 | 55-75 |
| AJT-2.0 | 2000-2800 | 60-70 |
| AJT-3.0 | 3000-3800 | 60-75 |
| AJT-5.0 | 5000-5500 | 70-95 |
| AJT-10.0 | 10000-11500 | 75-95 |
| AJT-12.0 | 12000-13500 | 80-100 |
Aree di applicazione
- Ferrous Metal Smelting: Small to medium batch smelting of steel and cast iron for blank production in foundries and machining workshops.
- Non-ferrous Metal Smelting: Rapid smelting of copper, alluminio, zinco, and their alloys, suitable for pre-casting processes in non-ferrous casting and die casting.
- Precision Casting: Smelting of molten steel/alloy in investment casting, used in conjunction with the casting process to produce precision parts.
- Laboratory/Research Institute: Small batch smelting for metal material composition research and alloy proportioning experiments.
- Precious Metal Recycling: Smelting and refining of precious metals such as gold and silver, suitable for small to medium-sized recycling companies.
- Alloy Formulation: Utilizing magnetic stirring to achieve uniform mixing of different metal elements for the production of customized alloys.
Profilo Aziendale
Un'impresa professionale specializzata in servizi tecnologici di trattamento termico e il marchio R&D, produzione, e vendita di forni elettrici ad alta temperatura.
L'azienda si concentra sullo sviluppo di forni elettrici ad alta temperatura che coprono un intervallo di temperature compreso tra -100 ℃ e 2600 ℃. I suoi prodotti includono forni elettrici sperimentali, forni in atmosfera sottovuoto, forni industriali, e apparecchiature di riscaldamento a induzione a media frequenza. I prodotti principali includono forni a scatola, forni tubolari, forni di sollevamento, forni a spinta, forni a carrelli, forni rotanti, forni a tunnel, e vari forni specializzati a media frequenza.
L'azienda aderisce all'innovazione tecnologica e ha superato le certificazioni ISO9001 e EU CE. Possiede 21 marchi registrati, 29 brevetti, E 27 diritti d'autore sul software.
Metodi di pagamento
TT
Metodi di spedizione
Il forno elettrico è confezionato in tre strati: prima avvolto in carta schiuma, poi avvolto in pellicola di plastica, e infine imballato in una cassa di legno.
Domande frequenti (Domande frequenti)
- What is the function of electromagnetic stirring?
It promotes metal flow within the molten pool, improves compositional uniformity, and helps inclusions and slag float to the surface.
- Can the equipment operate continuously?
SÌ. The equipment is capable of continuous operation and is suitable for long-term industrial production.
- What factors affect smelting time?
Mainly affected by furnace capacity, metal type, charging method, power configuration, and process requirements.
- What type of tilting mechanism does the equipment use?
Usually, a hydraulic tilting mechanism is used to achieve smooth and safe molten metal pouring operations.
- What are the requirements for the cooling system?
A stable circulating cooling water system should be used, ensuring that the water temperature, pressione, and quality meet the equipment requirements.
