Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
Coreless Medium Frequency Induction Melting Furnace
PARAMÈTRES DU PRODUIT
Description
Medium-Frequency Coreless Induction Melting Furnace
The medium-frequency coreless induction melting furnace is a device that melts metal using the principle of medium-frequency electromagnetic induction. It employs a high-power-density steel shell furnace structure and is equipped with a hydraulic tilting mechanism and a water-cooled arc-shaped magnetic yoke. The optimized design of the induction coil improves electromagnetic conversion efficiency. During the melting process, the electromagnetic stirring effect generated by the medium-frequency magnetic field causes the molten metal to flow within the molten pool, resulting in a more uniform chemical composition. It also facilitates the flotation of inclusions and slag, improving the quality of the molten metal.
Caractéristiques du produit
- High-Efficiency and Energy-Saving Design
High-power-density coreless steel shell structure, equipped with a water-cooled arc-shaped magnetic yoke, significantly reducing external magnetic circuit losses; optimized induction coil design improves electromagnetic conversion efficiency, resulting in significant energy savings.
- Compact and Movable Structure
Ultra-small size, léger, occupying less than 1 square meter, movable design, very convenient installation and operation, suitable for workshops or laboratories with limited space.
- Rapid Melting Capacity
Calculated based on maximum melting capacity, each furnace melting time is only 20-30 minutes; capable of 24-hour uninterrupted melting, meeting the needs of mass production.
- Flexible Furnace Body Replacement
Furnace bodies of different weights, materials, and starting methods can be easily replaced to adapt to various melting process requirements, making it a multi-purpose machine.
- Hydraulic Tilting Mechanism
Utilizing a hydraulically driven tilting mechanism, combined with a high-strength frame structure, it is sturdy and durable, ensuring smooth and controllable material pouring, and safe and labor-saving operation.
- Uniform Heating and Magnetic Stirring
The heating has good penetration and uniform temperature; the medium-frequency magnetic field generates magnetic stirring effect on the molten metal, which is beneficial for uniform composition and slag removal, thus improving the smelting quality.
| Furnace Model | Actual Steel Capacity (kilos) |
|---|---|
| AJL-0.15 | 150-250 |
| AJL-0.20 | 200-350 |
| AJL-0.25 | 250-400 |
| AJL-0.30 | 300-450 |
| AJL-0.50 | 500-750 |
| AJL-0.80 | 800-950 |
| AJL-1.0 | 1000-1300 |
| AJL-2.0 | 2000-2800 |
| AJL-3 | 3000-3800 |
| Furnace Model | Actual Steel Capacity (kilos) | Melting Time per Furnace (minutes) |
|---|---|---|
| AJT-1.0 | 1000-1300 | 55-75 |
| AJT-2.0 | 2000-2800 | 60-70 |
| AJT-3.0 | 3000-3800 | 60-75 |
| AJT-5.0 | 5000-5500 | 70-95 |
| AJT-10.0 | 10000-11500 | 75-95 |
| AJT-12.0 | 12000-13500 | 80-100 |
Domaines d'application
- Ferrous Metal Smelting: Small to medium batch smelting of steel and cast iron for blank production in foundries and machining workshops.
- Non-ferrous Metal Smelting: Rapid smelting of copper, aluminum, zinc, and their alloys, suitable for pre-casting processes in non-ferrous casting and die casting.
- Precision Casting: Smelting of molten steel/alloy in investment casting, used in conjunction with the casting process to produce precision parts.
- Laboratory/Research Institute: Small batch smelting for metal material composition research and alloy proportioning experiments.
- Recyclage des métaux précieux: Smelting and refining of precious metals such as gold and silver, suitable for small to medium-sized recycling companies.
- Alloy Formulation: Utilizing magnetic stirring to achieve uniform mixing of different metal elements for the production of customized alloys.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Foire aux questions (FAQ)
- What is the function of electromagnetic stirring?
It promotes metal flow within the molten pool, improves compositional uniformity, and helps inclusions and slag float to the surface.
- Can the equipment operate continuously?
Oui. The equipment is capable of continuous operation and is suitable for long-term industrial production.
- What factors affect smelting time?
Mainly affected by furnace capacity, metal type, charging method, power configuration, and process requirements.
- What type of tilting mechanism does the equipment use?
Usually, a hydraulic tilting mechanism is used to achieve smooth and safe molten metal pouring operations.
- What are the requirements for the cooling system?
A stable circulating cooling water system should be used, ensuring that the water temperature, pressure, and quality meet the equipment requirements.
