8T Fernsteierung Mëttelfrequenz Induktiounsovn

8-Ton Fernkontrolléiert Mëttelfrequenz Induktioun Schmelzofen

The 8-ton remote-controlled medium-frequency induction melting furnace is a medium-frequency induction melting equipment designed for large and medium-sized foundry enterprises. It is suitable for melting cast iron, Goss Stol, STAINLESS Stol, and various alloy materials. The equipment adopts an intelligent remote control system, héich-Volt mëttel- Frequenz Energieversuergung Technologie, and a hydraulic tilting furnace structure, featuring high melting efficiency, stabil Operatioun, and strong continuous production capacity.

The solution should be selected based on the company’s production capacity requirements, transformer Kapazitéit, a Schmelzprozess. The equipment can operate as a single furnace or be equipped with a “een-zu-zwee” dual-furnace system (two furnaces sharing one power supply), smelting and heat preservation simultaneously, resulting in higher production efficiency and energy utilization.

Produit Fonctiounen

1. Ultra-héich Volt Design, bedeitend Energiespueren

The high-pressure induction furnace technology allows the furnace body voltage to reach 5200V. Through a three-stage voltage boosting circuit, reactive current is reduced by 60%, spueren 200 kWh Stroum pro Tonne geschmollte Eisen. The KGPS-8T-3 and KGPS-8T-6 use a dual-voltage circuit, with furnace body voltages of 2600V and 3600V respectively, resulting in minimal losses in the water-cooled cables and induction coils.

2. Patentéiert integréiert Induktortechnologie, Ënnerhalt-gratis a niddereg Verloscht

An optional integrated inductor (patent number: 2007 2 0092390.5) can replace traditional reactors. Traditionell Reaktoren benotzen huel Röhrespiralen, doraus zu klenge Leitung Beräich, héich elektresch Verloschter, komplex Waasser Kreesleef, an eng héich Echec Taux. The integrated inductor reduces power consumption by 75%, is maintenance-free and repair-free, offers high reliability, and saves 15 kWh Stroum pro Tonne geschmollte Eisen.

3. Intelligent Fernsteierung System, Stabil an zouverlässeg Operatioun

Benotzt eis patentéiert intelligent Fernsteuerungstechnologie, the system features fast protection, durable SCRs, excellent Start-up Leeschtung, stabil Operatioun, bequem Operatioun, an einfach Debugging an Ënnerhalt. Fernsteuerungsoperatioun mécht de Schmelzprozess méi bequem a kontrolléierbar.

4. Grouss Kupfer Busbar Installatioun, Reduzéiert Linn Verloscht

De System benotzt grouss Querschnitt Beräich Koffer busbars (100-120mm × 10mm) Linn Resistenz ze reduzéieren, minimiséieren Muecht Verloscht, a verbesseren allgemeng Maschinn Effizienz.

5. Uewen Leckage fréi Warnung System, Vermeiden vun Sécherheet Accidenter

Equipéiert mat engem induktiven Uewen Leckage fréi Warnung System, the system continuously monitors the furnace lining condition and provides early warning of molten iron leakage accidents, verhënnert gréisser Sécherheet Tëschefäll.

Applikatioun Beräicher

• Cast Iron Melting: Suitable for batch melting of cast iron materials such as gray cast iron, ductile Eisen, a vermicular graphite Goss, with a capacity of 8 tons. Rapid melting in 45-50 minutes, suitable for large-scale production in foundries.
• Steel and Alloy Steel Melting: Suitable for melting carbon steel, Legierung Stol, STAINLESS Stol, and other steel materials. High-voltage design reduces reactive current, spueren 25 kWh per ton of steel (capacitor cabinet configuration).
• Stol Casting Produktioun: Suitable for smelting carbon steel, Legierung Stol, STAINLESS Stol, an aner Stol. The high-voltage design reduces reactive current.
• Dual Furnace System Production: Suitable for foundry workshops that require two furnaces to operate alternately or simultaneously. One power supply can power both furnaces at the same time, enabling rapid melting, energy saving, and heat preservation. The power distribution is reasonable, while reducing transformer investment and basic electricity costs.
• Large-Scale Foundry Enterprises: Suitable for large-scale casting production with an annual output of thousands to tens of thousands of castings. The 8-ton large-capacity furnace, combined with rapid melting capability, is suitable for large-scale continuous operation.
• Metal recycling and smelting: Suitable for recycling, smelting, and recasting scrap steel, iron, Koffer, and other metal waste. Features an extra-large stainless steel furnace shell (2.7m × 2.7m × 2.5m) for convenient loading.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

TT

Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Oft gestallte Froen (FAQ)

1. What metals is suitable for melting in an 1.8-ton medium-frequency furnace?

Suitable for cast iron, Goss Stol, STAINLESS Stol, Legierung Stol, copper alloys, and other conductive metals.

2. What is a dual-furnace system?

A dual-furnace system connects two furnaces to a single power supply, allowing for simultaneous melting in one furnace and heat preservation in the other, Produktioun Effizienz verbesseren.

3. Does the equipment support continuous production?

Jo, it can meet the requirements for 24-hour continuous operation.

4. What are the advantages of a hydraulic tilting furnace?

Smooth tilting and easy operation improve steel tapping efficiency and production safety.

5. What is the function of the furnace leakage early warning system?

It monitors the furnace lining condition, detects abnormalities early, and reduces the risk of furnace penetration and leakage.