تعتبر شركة Luoyang Anjing Intelligence Equipment شركة رائدة عالميًا في مجال الأفران الكهربائية ذات درجات الحرارة العالية
8T Remote Control Medium Frequency Induction Furnace
معلمات المنتج
وصف
8-Ton Remote-Controlled Medium-Frequency Induction Melting Furnace
The 8-ton remote-controlled medium-frequency induction melting furnace is a medium-frequency induction melting equipment designed for large and medium-sized foundry enterprises. It is suitable for melting cast iron, cast steel, الفولاذ المقاوم للصدأ, and various alloy materials. The equipment adopts an intelligent remote control system, high-voltage medium-frequency power supply technology, and a hydraulic tilting furnace structure, featuring high melting efficiency, stable operation, and strong continuous production capacity.
The solution should be selected based on the company’s production capacity requirements, transformer capacity, and smelting process. The equipment can operate as a single furnace or be equipped with a “one-to-two” dual-furnace system (two furnaces sharing one power supply), smelting and heat preservation simultaneously, resulting in higher production efficiency and energy utilization.
ميزات المنتج
- Ultra-high voltage design, significant energy saving
The high-pressure induction furnace technology allows the furnace body voltage to reach 5200V. Through a three-stage voltage boosting circuit, reactive current is reduced by 60%, saving 200 kWh of electricity per ton of molten iron. The KGPS-8T-3 and KGPS-8T-6 use a dual-voltage circuit, with furnace body voltages of 2600V and 3600V respectively, resulting in minimal losses in the water-cooled cables and induction coils.
- Patented integrated inductor technology, maintenance-free and low loss
An optional integrated inductor (patent number: 2007 2 0092390.5) can replace traditional reactors. Traditional reactors use hollow tube coils, resulting in small conductive area, high electrical losses, complex water circuits, and a high failure rate. The integrated inductor reduces power consumption by 75%, is maintenance-free and repair-free, offers high reliability, and saves 15 kWh of electricity per ton of molten iron.
- Intelligent Remote Control System, Stable and Reliable Operation
Utilizing our patented intelligent remote control technology, the system features fast protection, durable SCRs, excellent start-up performance, stable operation, convenient operation, and simple debugging and maintenance. Remote control operation makes the smelting process more convenient and controllable.
- Large Copper Busbar Installation, Reduced Line Loss
The system uses large cross-sectional area copper busbars (100-120mm × 10mm) to reduce line resistance, minimize power loss, and improve overall machine efficiency.
- Furnace Leakage Early Warning System, Preventing Safety Accidents
Equipped with an inductive furnace leakage early warning system, the system continuously monitors the furnace lining condition and provides early warning of molten iron leakage accidents, preventing major safety incidents.
| Item | KGPS-8T-3 | KGPS-8T-6 | KGPS-8T-10 |
|---|---|---|---|
| Rated Input Voltage | 700V | 1000V | 1000V |
| Output Voltage (to Furnace) | 2600V | 3600V | 5400V |
| KK Thyristor | 2500أ / 2000V ×16 (Hangzhou Han’an) | 2500أ / 2000V ×24 | 3000أ / 2000V ×24 |
| KP Thyristor | 2500أ / 3000V ×12 | 2500أ / 4000V ×12 | 3000أ / 3500V ×24 |
| Air Switch | 3000A motorized ×2 | 3500A motorized ×2 | 3500A motorized ×2 |
| Copper Busbar | 100mm × 10mm | 120mm × 10mm | 120mm × 10mm |
| Reactor | φ20mm copper ×8 coils | φ25mm copper ×10 coils | φ25mm copper ×12 coils |
| Capacitor Bank | 2000kF / 1200V ×32 | 2000kF / 1600V ×40 | 4000kF / 2300V ×60 |
| Furnace Size | Ø2.0m × H2.1m | Ø2.0m × H2.3m | L2.7m × W2.7m × H2.5m |
| Induction Coil | 13 turns ×2 / Ø1.3m | 18 turns ×2 / Ø1.3m | 27 turns / Series coil |
| Copper Coil Tube Spec. | 25×45×4mm | 25×40×5mm | 25×60×5mm |
| Melting Efficiency | 600–650 kWh/ton (6300kVA) | 500–550 kWh/ton (6300kVA) | 450–490 kWh/ton (4000kVA) |
مجالات التطبيق
- Cast Iron Melting: Suitable for batch melting of cast iron materials such as gray cast iron, ductile iron, and vermicular graphite cast iron, with a capacity of 8 tons. Rapid melting in 45-50 minutes, suitable for large-scale production in foundries.
- Steel and Alloy Steel Melting: Suitable for melting carbon steel, alloy steel, الفولاذ المقاوم للصدأ, and other steel materials. High-voltage design reduces reactive current, saving 25 kWh per ton of steel (capacitor cabinet configuration).
- Steel Casting Production: Suitable for smelting carbon steel, alloy steel, الفولاذ المقاوم للصدأ, and other steels. The high-voltage design reduces reactive current.
- Dual Furnace System Production: Suitable for foundry workshops that require two furnaces to operate alternately or simultaneously. One power supply can power both furnaces at the same time, enabling rapid melting, توفير الطاقة, and heat preservation. The power distribution is reasonable, while reducing transformer investment and basic electricity costs.
- Large-Scale Foundry Enterprises: Suitable for large-scale casting production with an annual output of thousands to tens of thousands of castings. The 8-ton large-capacity furnace, combined with rapid melting capability, is suitable for large-scale continuous operation.
- Metal recycling and smelting: Suitable for recycling, smelting, and recasting scrap steel, iron, copper, and other metal waste. Features an extra-large stainless steel furnace shell (2.7m × 2.7m × 2.5m) for convenient loading.
ملف الشركة
مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.
تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.
تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.
طرق الدفع
تي تي
طرق الشحن
يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.
الأسئلة المتداولة (التعليمات)
- What metals is suitable for melting in an 1.8-ton medium-frequency furnace?
Suitable for cast iron, cast steel, الفولاذ المقاوم للصدأ, alloy steel, copper alloys, and other conductive metals.
- What is a dual-furnace system?
A dual-furnace system connects two furnaces to a single power supply, allowing for simultaneous melting in one furnace and heat preservation in the other, improving production efficiency.
- Does the equipment support continuous production?
نعم, it can meet the requirements for 24-hour continuous operation.
- What are the advantages of a hydraulic tilting furnace?
Smooth tilting and easy operation improve steel tapping efficiency and production safety.
- What is the function of the furnace leakage early warning system?
It monitors the furnace lining condition, detects abnormalities early, and reduces the risk of furnace penetration and leakage.
