8T Remote Control Medium Frequency Induction Furnace

8-Ton Remote-Controlled Medium-Frequency Induction Melting Furnace

The 8-ton remote-controlled medium-frequency induction melting furnace is a medium-frequency induction melting equipment designed for large and medium-sized foundry enterprises. It is suitable for melting cast iron, cast steel, stainless steel, and various alloy materials. The equipment adopts an intelligent remote control system, high-voltage medium-frequency power supply technology, and a hydraulic tilting furnace structure, featuring high melting efficiency, stable operation, and strong continuous production capacity.

The solution should be selected based on the company’s production capacity requirements, transformer capacity, and smelting process. The equipment can operate as a single furnace or be equipped with a “one-to-two” dual-furnace system (two furnaces sharing one power supply), smelting and heat preservation simultaneously, resulting in higher production efficiency and energy utilization.

Produktmerkmale

1. Ultra-high voltage design, significant energy saving

The high-pressure induction furnace technology allows the furnace body voltage to reach 5200V. Through a three-stage voltage boosting circuit, reactive current is reduced by 60%, saving 200 kWh of electricity per ton of molten iron. The KGPS-8T-3 and KGPS-8T-6 use a dual-voltage circuit, with furnace body voltages of 2600V and 3600V respectively, resulting in minimal losses in the water-cooled cables and induction coils.

2. Patented integrated inductor technology, maintenance-free and low loss

An optional integrated inductor (patent number: 2007 2 0092390.5) can replace traditional reactors. Traditional reactors use hollow tube coils, resulting in small conductive area, high electrical losses, complex water circuits, and a high failure rate. The integrated inductor reduces power consumption by 75%, is maintenance-free and repair-free, offers high reliability, and saves 15 kWh of electricity per ton of molten iron.

3. Intelligent Remote Control System, Stable and Reliable Operation

Utilizing our patented intelligent remote control technology, the system features fast protection, durable SCRs, excellent start-up performance, stable operation, convenient operation, and simple debugging and maintenance. Remote control operation makes the smelting process more convenient and controllable.

4. Large Copper Busbar Installation, Reduced Line Loss

The system uses large cross-sectional area copper busbars (100-120mm × 10mm) to reduce line resistance, minimize power loss, and improve overall machine efficiency.

5. Furnace Leakage Early Warning System, Preventing Safety Accidents

Equipped with an inductive furnace leakage early warning system, the system continuously monitors the furnace lining condition and provides early warning of molten iron leakage accidents, preventing major safety incidents.

Anwendungsbereiche

• Cast Iron Melting: Suitable for batch melting of cast iron materials such as gray cast iron, ductile iron, and vermicular graphite cast iron, with a capacity of 8 tons. Rapid melting in 45-50 minutes, suitable for large-scale production in foundries.
• Steel and Alloy Steel Melting: Suitable for melting carbon steel, alloy steel, stainless steel, and other steel materials. High-voltage design reduces reactive current, saving 25 kWh per ton of steel (capacitor cabinet configuration).
• Steel Casting Production: Suitable for smelting carbon steel, alloy steel, stainless steel, and other steels. The high-voltage design reduces reactive current.
• Dual Furnace System Production: Suitable for foundry workshops that require two furnaces to operate alternately or simultaneously. One power supply can power both furnaces at the same time, enabling rapid melting, energy saving, and heat preservation. The power distribution is reasonable, while reducing transformer investment and basic electricity costs.
• Large-Scale Foundry Enterprises: Suitable for large-scale casting production with an annual output of thousands to tens of thousands of castings. The 8-ton large-capacity furnace, combined with rapid melting capability, is suitable for large-scale continuous operation.
• Metal recycling and smelting: Suitable for recycling, smelting, and recasting scrap steel, iron, copper, and other metal waste. Features an extra-large stainless steel furnace shell (2.7m × 2.7m × 2.5m) for convenient loading.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Häufig gestellte Fragen (FAQ)

1. What metals is suitable for melting in an 1.8-ton medium-frequency furnace?

Suitable for cast iron, cast steel, stainless steel, alloy steel, copper alloys, and other conductive metals.

2. What is a dual-furnace system?

A dual-furnace system connects two furnaces to a single power supply, allowing for simultaneous melting in one furnace and heat preservation in the other, improving production efficiency.

3. Does the equipment support continuous production?

Ja, it can meet the requirements for 24-hour continuous operation.

4. What are the advantages of a hydraulic tilting furnace?

Smooth tilting and easy operation improve steel tapping efficiency and production safety.

5. What is the function of the furnace leakage early warning system?

It monitors the furnace lining condition, detects abnormalities early, and reduces the risk of furnace penetration and leakage.