Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
500kg Industriell Aluminium Induktioun Schmelzofen fir Schmelzapplikatiounen
PRODUIT PARAMETER
Beschreiwung
Medium Frequency Induction Melting Furnace (Aluminum Shell)
This aluminum shell medium frequency induction melting furnace is a high-efficiency and energy-saving induction melting furnace designed specifically for the foundry industry. It is suitable for the rapid melting of aluminum and non-ferrous metals. The equipment utilizes medium frequency electromagnetic induction heating technology to achieve high-efficiency energy conversion and rapid melting, making it an ideal medium frequency furnace/aluminum melting furnace for modern foundry production.
A single furnace can rapidly melt approximately 500 kg of aluminum. Combined with energy-saving design, it significantly reduces unit energy consumption and improves production efficiency.
Aluminum-cased Melting Furnace Product Features
- Heavy-duty copper busbar, lower resistance, and greater energy efficiency
It adopts a heavy-duty copper busbar design with a large conductive cross-sectional area, low resistance, and low power transmission loss. The optimized copper busbar structure improves current carrying capacity, reduces temperature rise, and increases overall energy efficiency.
- Bottom cooling ring, reducing heat buildup and extending service life
A dedicated cooling ring at the bottom of the furnace effectively dissipates heat, preventing heat buildup. This lowers the furnace bottom temperature, reduces thermal stress on refractory materials, and significantly extends the service life of the furnace lining and furnace body.
- Voltage boosting circuit, improved power output, and reduced cable loss
Built-in voltage boosting circuit optimizes power output characteristics and improves power transmission efficiency. It reduces input current and minimizes power transmission loss over long distances, making it suitable for installations with long power supply distances.
- High energy efficiency, spueren 150-200 kWh per ton
This product uses highly efficient and energy-saving technology, spueren 150-200 kWh of electricity per ton of aluminum smelted compared to conventional models. Operating costs are significantly reduced.
- Energy-saving and environmentally friendly, pollution-free
Medium-frequency induction heating produces no open flame, no combustion exhaust, and no smoke or dust, resulting in a clean working environment. Compared to oil-fired and gas-fired furnaces, emissions of harmful gases such as CO₂ are close to zero, meeting environmental protection requirements.
| Komponent | KGPS-0.5T-3 Model | KGPS-0.5T-2 Model |
|---|---|---|
| Input Volt | 700V → 2800V output to furnace | 400V → 1800V output to furnace |
| Thyristors (KK) | 1000A/2000V × 8 (Xiangfan TAJI) | 1000A/1800V × 8 (Xiangfan TAJI) |
| Thyristors (KP) | 1000A/2500V × 6 | Same |
| Breaker | 1600A (Shanghai People Electric) | Same |
| Busbar | 60mm × 6 mm (Larger) | 60mm × 5 mm |
| Reakter | 8 turns – 16mm copper tube | 6 turns – 16mm copper tube |
| Remote System | Patented intelligent system (same on both) | Same |
| Capacitors | 2000kF/1200V × 4 (Energy saving: 25kWh/t) | 2000kF/750V × 4 |
| Furnace Voltage | High-voltage (3700V) – saves 200kWh/t | Standard |
| Shell Size | Ø1.15m × H1.36m | Ø910mm × H1.30m |
| Coil dréit | 30 turns | 17 turns |
| Coil Tube Specs | 25×20×4mm | 25×40×4mm |
| Energy Efficiency | 500–550kWh/ton (40 min, 250kW an) | 650–700kWh/ton (50 min, 500kW an) |
Aluminum-cased Melting Furnace Application Areas
- Aluminum Alloy Casting: Suitable for the production of aluminum alloy castings, such as automotive wheel hubs, engine blocks, cylinder heads, and gearbox housings. Rapid melting, pure aluminum liquid, and high casting quality.
- Aluminum Processing: Suitable for the smelting and holding processes of aluminum ingots in the production of aluminum rods, plates, and profiles.
- Recycled Aluminum: Suitable for the remelting and recycling of waste aluminum, aluminum shavings, and aluminum products. High metal recovery rate and low energy consumption.
- Precision Casting: Suitable for the smelting of aluminum alloy master alloys for precision casting. Precise and controllable aluminum liquid temperature and uniform composition.
- Die Casting Production: Suitable for aluminum alloy smelting and holding in die casting workshops. Works can be integrated with die casting machines to achieve continuous production.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
TT
Versandmethoden
Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
Aluminum-cased Melting Furnace Frequently Asked Questions (FAQ)
- What metals is this equipment suitable for smelting?
Primarily suitable for aluminum and aluminum alloys, but can also be used for other non-ferrous metals.
- What is the furnace structure?
Aluminum shell structure with a cooling ring at the bottom to reduce heat buildup and extend service life.
- What are the advantages compared to traditional furnaces?
Lower energy consumption, faster smelting, and higher degree of automation.
- Is it energy-efficient?
Jo, it can save 150–200 kWh of electricity per ton of metal.
- Is customization supported?
Jo. Customization is available based on capacity and process requirements.
