Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
3T Hydraulic Tilting Medium Frequency Melting Furnace
PARÁMETROS DEL PRODUCTO
Descripción
3-Ton Remote-Controlled Medium-Frequency Induction Melting Furnace
The 3-ton remote-controlled medium-frequency induction melting furnace is a medium-frequency induction heating device suitable for melting cast iron, cast steel, stainless steel, and non-ferrous metals.This equipment employs an intelligent remote control system, high-voltage medium-frequency power supply technology, and a steel shell furnace structure, resulting in fast melting speed, low energy consumption, stable operation, and ease of use. Configurations can be selected based on the company’s production capacity requirements, transformer capacity, and smelting process. It supports a “one-to-two” configuration for continuous smelting production.
Melting Furnace Product Features
- Ultra-high voltage design, significant energy saving
The KGPS-3T-8 and KGPS-3T-8G utilize high-pressure induction furnace technology, with a furnace voltage of 5400–5600V. A three-stage boost circuit reduces reactive current by 60%, saving 200 kWh of electricity per ton of molten iron. The KGPS-3T-3 and KGPS-3T-5 use voltages of 2600V and 3600V respectively, saving 90–100 kWh of electricity per ton of molten iron.
- Patented integrated inductor technology, maintenance-free and low loss
An integrated inductor can be optionally installed to replace traditional reactors. Traditional reactors use hollow tube coils, resulting in small conductive area, high electrical losses, complex water circuits, and a high failure rate. The integrated inductor eliminates induced current throughout the entire unit, making operation safer, maintenance-free, and highly reliable.
- Intelligent Remote Control System, Stable and Reliable Operation
Utilizing our patented intelligent remote control technology, this system offers fast protection, durable thyristors, excellent start-up performance, stable operation, convenient operation, and simple debugging and maintenance. Remote control operation makes the smelting process more convenient and controllable.
- Large Copper Busbar Installation, Reduced Line Loss
The system uses large cross-sectional area copper busbars (100mm × 5-6mm) to reduce line resistance, minimize power loss, and improve overall machine efficiency.
- Furnace Leakage Early Warning System, Preventing Safety Accidents
Equipped with an inductive furnace leakage early warning system, this system monitors the furnace lining condition at all times and can provide early warning of molten steel leakage accidents, preventing major safety incidents.
- Electromagnetic Stirring Effect, Uniform Composition
The medium-frequency magnetic field generates a magnetic stirring effect on the molten metal, which is beneficial for the uniform distribution of alloy composition and slag flotation, improving metallurgical quality.
- Standard Configuration of One Electric Furnace and Two Furnaces, Continuous Production
The system comes standard with two furnaces, one for production use and the other as a backup. The furnace body includes a furnace lid, sensors, crucible, furnace support frame (for steel shell furnaces, this consists of a fixed support frame and a movable support frame), water distributor, etc.. The furnace lid movement and furnace body tilting are achieved using mechanical or hydraulic devices.
| Component | Parameter | KGPS-3T-3 Remote MF Furnace | KGPS-3T-5 Remote MF Furnace | KGPS-3T-8 Remote MF Furnace | KGPS-3T-8G Remote MF Furnace |
| Power Cabinet | Rated Input Voltage | 700V, Induction Furnace Output Voltage: 2600V | 1000V, Induction Furnace Output Voltage: 3600V | 1000V, Induction Furnace Output Voltage: 5400V | |
| KK Thyristors | 8 pcs, 2000A/1800V | 12 pcs, 1500A/1800V | 12 pcs, 1800A/1800V | ||
| KP Thyristors | 6 pcs, 2000A/3000V | 6 pcs, 1500A/3000V | 6 pcs, 1800A/3000V | ||
| Air Circuit Breaker | 2500A, Motorized Type | 2500A, Motorized Type | |||
| Copper Busbar | 100mm × 5mm | 100mm × 6mm | |||
| Reactor | Copper Coil Tube Diameter: 20mm, 8 Turns | ||||
| Intelligent Remote Control System | Proprietary Core Technology, High Reliability, Easy Operation, Convenient Maintenance & Commissioning | ||||
| Cuerpo del horno | Furnace Features | High-voltage induction furnace with voltage up to 2600V. Reactive current reduced by 60%. Saves approximately 100 kWh per ton of molten iron. | High-voltage induction furnace with voltage up to 3600V. Reactive current reduced by 40%. Saves approximately 100 kWh per ton of molten iron. | High-voltage induction furnace with voltage up to 5400V. Reactive current reduced by 60%. Saves approximately 200 kWh per ton of molten iron. | High-voltage induction furnace with voltage up to 5600V. Reactive current reduced by 60%. Saves approximately 200 kWh per ton of molten iron. Equipped with extra-large heat-resistant steel shell, durable construction and hydraulic tilting system with powerful lifting force. |
| Furnace Shell Size | Diameter 1.5m, Height 1.55m | Diameter 1.5m, Height 1.8m | Diameter 1.5m, Height 1.8m | Length 1.65m × Width 1.65m × Height 1.85m | |
| Induction Coil Inner Diameter | 980 mm | 950 mm | 950 mm | 950 mm | |
| Coil Turns | 18 Turns | 19 Turns | 31 Turns | 31 Turns | |
| Copper Coil Specification | 25 × 50 × 4 mm | 25 × 45 × 4 mm | 25 × 35 × 5 mm | 25 × 35 × 5 mm | |
| Capacitor Bank Cabinet | High-capacity capacitors (2000KF / 1200V, 20 pcs, Xin’anjiang Brand), reducing reactive current by 30% and saving approx. 15 kWh per ton of molten iron. | High-capacity capacitors (2000KF / 1600V, 18 pcs, Xin’anjiang Brand), reducing reactive current by 40% and saving approx. 15 kWh per ton of molten iron. | High-capacity capacitors (4000KF / 2300V, 19 pcs, Xin’anjiang Brand), reducing reactive current by 60% and saving approx. 25 kWh per ton of molten iron. | High-capacity capacitors (4000KF / 2300V, 19 pcs, Xin’anjiang Brand), reducing reactive current by 60% and saving approx. 25 kWh per ton of molten iron. | |
Melting Furnace Application Areas
- Cast Iron Smelting:Suitable for batch smelting of cast iron materials such as gray cast iron, ductile iron, and vermicular graphite cast iron; 3-ton furnace capacity.
- Steel Casting Production: Suitable for smelting and casting of carbon steel, alloy steel, stainless steel, and other steels.
- Non-ferrous Metal Smelting: Suitable for smelting non-ferrous metals such as copper, aluminum, and zinc. Electromagnetic stirring promotes uniform alloy composition, suitable for high-quality casting production.
- Metal Recycling Smelting: Suitable for remelting scrap steel, scrap iron, scrap copper, and other metal scrap. The extra-large furnace shell design facilitates charging and allows for 24-hour uninterrupted smelting.
- Small and Medium-Sized Foundry Enterprises: Suitable for small and medium-sized foundries with an annual output of hundreds to thousands of tons of castings. The equipment is small in size, lightweight, portable, occupies less than 1 square meter, and is easy to install and operate.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Melting Furnace Frequently Asked Questions (Preguntas frecuentes)
- Does the equipment support one melting furnace for two furnaces?
Sí, it can be configured with two furnace bodies to achieve simultaneous melting and holding operation.
- Can a furnace leakage alarm system be configured?
Sí, a furnace leakage early warning and monitoring device can be configured according to process requirements.
- What is the equipment cooling method?
It uses circulating water cooling. A closed-loop cooling system is recommended.
- Is the 3-ton medium-frequency furnace suitable for continuous production?
Sí, it is suitable for continuous melting operations and can meet the long-term production needs of foundry enterprises.
- How to select the appropriate model?
The selection should be based on the melting materials, production cycle time, transformer capacity, and energy consumption requirements.3T-3, 3T-5, 3T-8, and 3T-8G correspond to different melting efficiencies and configuration schemes.
