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35KW Ultrasonic Induction Heating Equipment

Beschreibung
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Beschreibung

Super Audio Frequency Induction Heating Equipment

This 35kW ultrasonic induction heating system is a highly efficient and stable system. It uses IGBT solid-state inverter technology to achieve high power output and energy-saving heating.

The equipment is suitable for industrial heating processes such as hot forging, quenching, and annealing. It can replace traditional gas-fired and resistance furnace heating methods, making it an ideal induction heating equipment/induction heater solution for modern manufacturing.

Produktmerkmale (Induction Heating )

  1. IGBT Solid-State Inverter Technology, High Efficiency and Energy Saving

Utilizing IGBT solid-state inverter technology, this equipment is highly efficient and energy-saving, offering high output power. Its all-solid-state design ensures high reliability and easy maintenance, resulting in significant energy savings compared to traditional vacuum tube high-frequency equipment.

  1. 100% Duty Cycle, 24-Hour Continuous Operation

Supports 100% duty cycle and can meet 24-hour continuous operation, suitable for large-scale industrial continuous production.

  1. Digital Phase-Locked Loop Technology, Automatic Frequency Tracking

Employing digital phase-locked loop technology, this equipment achieves automatic frequency tracking, always maintaining optimal resonance. It adapts to different workpiece shapes and sizes, automatically matching the optimal heating frequency.

  1. Modular Design, Simple Installation, No Debugging Required

Modular design with independently packaged functional units simplifies installation, facilitates operation, and eliminates the need for professional debugging. Fault location is quick and accurate, and maintenance and replacement are convenient.

  1. Resonant frequency conversion technology, overall efficiency ≥95%

Utilizing resonant frequency conversion technology, the overall efficiency is ≥95%, resulting in high energy conversion efficiency. Compared to traditional methods such as gas heating, coke heating, oil furnaces, and high-frequency electron tube heating, it is energy-saving, environmentally friendly, and significantly reduces operating costs.

Ultrasonic Induction Furnace
ParameterAJ-30AJ-50AJ-60AJ-80AJ-120AJ-160AJ-200
ModellAJ-30AJ-50AJ-60AJ-80AJ-120AJ-160AJ-200
Input Voltage3-Phase 380V3-Phase 380V3-Phase 380V3-Phase 380V3-Phase 380V3-Phase 380V3-Phase 380V
Max. Output Power30 kW50 kW60 kW80 kW120 kW160 kW200 kW
Oscillation Frequency10-3010-3010-3010-3010-3010-3010-30
Time Setting Range1 min-99.99 min0.01 s-99.99 s1 s-99.99 s1 min-99.99 min0.01 s-99.99 s1 s-99.99 s1 min-99.99 min0.01 s-99.99 s1 s-99.99 s1 min-99.99 min0.01 s-99.99 s1 s-99.99 s1 min-99.99 min0.01 s-99.99 s1 s-99.99 s1 min-99.99 min0.01 s-99.99 s1 s-99.99 s1 min-99.99 min0.01 s-99.99 s1 s-99.99 s
Cooling Water Pressure0.2 MPa0.3 MPa0.3 MPa0.4 MPa0.5 MPa0.5 MPa0.6 MPa
Main Unit / Sub Unit Dimensions (L×B×H, mm)Main: 500×400×800Sub: 300×280×300Main: 500×400×930Sub: 400×300×300Main: 550×500×940Sub: 450×300×400Main: 740×660×1000Sub: 450×450×400Main: 660×600×1680Sub: 470×400×470Main: 660×600×1670Sub: 470×400×480Main: 700×600×1880Sub: 660×400×680
Main Unit / Sub Unit Weight60 kg / 30 kg65 kg / 45 kg70 kg / 45 kg80 kg / 58 kg110 kg / 90 kg180 kg / 110 kg200 kg / 120 kg
Cooling Water Temperature Requirement≤40°C≤40°C≤40°C≤40°C≤40°C≤40°C≤40°C

Aluminum(Induction Heating )

  • Hot Forging: Suitable for through-heating forging of bars and blanks, with fast heating speed, less oxide scale, and improved forging quality and die life.
  • Quenching: Suitable for surface induction hardening of gears, shafts, rails, dies, and other workpieces, improving surface hardness and wear resistance.
  • Stainless Steel Annealing: Suitable for online annealing of stainless steel pipes, plates, and wires, eliminating work hardening and improving ductility and corrosion resistance.
  • Stainless Steel Annealing and Stretching: Suitable for annealing stainless steel products before stretching, reducing hardness, improving plasticity, and facilitating subsequent stretching.
  • Large Gear Quenching: Suitable for induction hardening of the tooth surfaces of large gears, improving tooth surface hardness and wear resistance, and extending gear service life.
  • Steel Plate Heating and Stamping: Suitable for preheating of steel plates before stamping, improving material plasticity, reducing stamping cracks, and improving forming quality.
  • Steel Pipe Heating and Annealing: Suitable for full or partial annealing of steel pipes, eliminating welding or cold working stress and improving microstructure and properties.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Induction Heating Frequently Asked Questions (FAQ)

  1. What is the difference between ultrasonic heating and high-frequency heating?

Ultra-audio heating is suitable for through-heating and surface treatment of medium-sized workpieces, while high-frequency heating is more suitable for the precision heating of small parts.

  1. What is this equipment used for?

For heat treatment of metals such as hot forging, quenching, and annealing.

  1. How reliable is it?

High. Comprehensive protection functions and easy maintenance.

  1. What equipment can it replace?

It can replace gas furnaces, coke ovens, oil furnaces, resistance furnaces, electron tube high-frequency furnaces, usw.

  1. Is installation complicated?

Not complicated. Modular design, no professional debugging required for immediate use.

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