35KW Ultrasonic Induction Heating Equipment

Super Audio Frequency Induction Heating Equipment

This 35kW ultrasonic induction heating system is a highly efficient and stable system. It uses IGBT solid-state inverter technology to achieve high power output and energy-saving heating.

The equipment is suitable for industrial heating processes such as hot forging, quenching, and annealing. It can replace traditional gas-fired and resistance furnace heating methods, making it an ideal induction heating equipment/induction heater solution for modern manufacturing.

Produit Fonctiounen (Induction Heating )

1. IGBT Solid-State Inverter Technology, High Efficiency and Energy Saving

Utilizing IGBT solid-state inverter technology, this equipment is highly efficient and energy-saving, offering high output power. Its all-solid-state design ensures high reliability and easy maintenance, resulting in significant energy savings compared to traditional vacuum tube high-frequency equipment.

2. 100% Duty Cycle, 24-Hour Continuous Operation

Supports 100% duty cycle and can meet 24-hour continuous operation, suitable for large-scale industrial continuous production.

3. Digital Phase-Locked Loop Technology, Automatic Frequency Tracking

Employing digital phase-locked loop technology, this equipment achieves automatic frequency tracking, always maintaining optimal resonance. It adapts to different workpiece shapes and sizes, automatically matching the optimal heating frequency.

4. Modular Design, Simple Installation, No Debugging Required

Modular design with independently packaged functional units simplifies installation, facilitates operation, and eliminates the need for professional debugging. Fault location is quick and accurate, and maintenance and replacement are convenient.

5. Resonant frequency conversion technology, overall efficiency ≥95%

Utilizing resonant frequency conversion technology, the overall efficiency is ≥95%, resulting in high energy conversion efficiency. Compared to traditional methods such as gas heating, coke heating, oil furnaces, and high-frequency electron tube heating, it is energy-saving, environmentally friendly, and significantly reduces operating costs.

Aluminium(Induction Heating )

• Hot Forging: Suitable for through-heating forging of bars and blanks, with fast heating speed, less oxide scale, and improved forging quality and die life.
• Quenching: Suitable for surface induction hardening of gears, shafts, rails, dies, and other workpieces, improving surface hardness and wear resistance.
• Stainless Steel Annealing: Suitable for online annealing of stainless steel pipes, plates, and wires, eliminating work hardening and improving ductility and corrosion resistance.
• Stainless Steel Annealing and Stretching: Suitable for annealing stainless steel products before stretching, reducing hardness, improving plasticity, and facilitating subsequent stretching.
• Large Gear Quenching: Suitable for induction hardening of the tooth surfaces of large gears, improving tooth surface hardness and wear resistance, and extending gear service life.
• Steel Plate Heating and Stamping: Suitable for preheating of steel plates before stamping, improving material plasticity, reducing stamping cracks, and improving forming quality.
• Steel Pipe Heating and Annealing: Suitable for full or partial annealing of steel pipes, eliminating welding or cold working stress and improving microstructure and properties.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

TT

Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Induction Heating Frequently Asked Questions (FAQ)

1. What is the difference between ultrasonic heating and high-frequency heating?

Ultra-audio heating is suitable for through-heating and surface treatment of medium-sized workpieces, while high-frequency heating is more suitable for the precision heating of small parts.

2. What is this equipment used for?

For heat treatment of metals such as hot forging, quenching, and annealing.

3. How reliable is it?

Héich. Comprehensive protection functions and easy maintenance.

4. What equipment can it replace?

It can replace gas furnaces, coke ovens, oil furnaces, resistance furnaces, electron tube high-frequency furnaces, etc.

5. Is installation complicated?

Not complicated. Modular design, no professional debugging required for immediate use.