Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1400°C Double-Fuel Bogie Car Furnace
PARÁMETROS DEL PRODUCTO
Descripción
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
Características del producto
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Large-Capacity Furnace Chamber, Adecuado para producción por lotes
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 tons, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
The heating elements are silicon carbide rods, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (depending on furnace chamber size), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Fuente de alimentación CA | 380V / Design Power 90KW |
| Dimensiones de la cámara | 2100×1000×800mm |
| Overall Dimensions | Length 2750 × Width 2000 × Height 1840mm |
| Ubicación de instalación del elemento calefactor | Evenly distributed on both sides and bottom of the chamber |
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Uniformidad de la temperatura del horno | Within ±10℃ (depending on chamber size) |
| Tasa de calentamiento | Libremente ajustable: max 15℃/min, mín. 1℃/hora |
| Elemento calefactor | Silicon carbide rods, multi-sided heating |
| Exhaust | Exhaust port added at top of chamber |
| Cuerpo del horno | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. color bicolor, apariencia estetica. Oxidación/ácido/álcali/corrosión/resistente a altas temperaturas, fácil de limpiar |
| Estructura del cuerpo del horno | Estructura avanzada de doble capa refrigerada por aire con deflectores guía eficaces refrigerados por aire para una circulación general del aire frío., Prevención de la oxidación a alta temperatura de las tiras conductoras del elemento calefactor. |
| Door Opening Method | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Ajuste refractario de boca y plataforma de horno | Diseño de sello transversal escalonado con ángulos en ambos refractarios; El ángulo de apertura de la plataforma aumenta y disminuye gradualmente a medida que se cierra la plataforma. |
| Loading Platform Load Capacity | Within 2 tons |
| Loading Platform Movement | Electric mechanical platform |
| Material refractario | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, sin grietas/descantillados, buen aislamiento (ahorro de energía >80% vs. hornos viejos) |
| Material aislante | Three-layer insulation: algodón con alto contenido de alúmina, alumina blanket, alumina fiberboard (ahorro de energía >80% vs. hornos viejos) |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo |
| Protección | Unidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc.. |
| Control | Closed-loop thyristor module trigger control, activación por cambio de fase. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores. |
| Temperature Control | One temperature control point (one thermocouple) |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Botones | Botones importados, vida útil >100,000 ciclos, con indicadores LED |
| Temperature Curve Setting | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-control de programa de segmento, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Touch Screen | 7-inch true color touch screen |
| Entrada de múltiples curvas | 30-control de programa de segmento: 30 segmentos para 1 curva, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
Áreas de aplicación
- Sinterización cerámica a gran escala: Suitable for batch sintering of large ceramic products such as alumina, zirconia, and silicon carbide. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Tratamiento térmico de materiales metálicos: Adecuado para recocido, normalizando, templado, quenching, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Adecuado para la sinterización por lotes de productos de pulvimetalurgia a base de hierro y cobre.. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Cerámica Electrónica y Materiales Magnéticos: Adecuado para la sinterización por lotes de cerámicas funcionales electrónicas como, por ejemplo, cerámicas piezoeléctricas., cerámica dieléctrica, y ferritas magnéticas blandas.
- Nuevo material R&D y producción piloto: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 tons. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- ¿Cuál es la precisión del control de temperatura??
La precisión del control de temperatura del equipo alcanza ±1 ℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, power, and loading system is supported based on product size, production capacity requirements, and process requirements.
