Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1400°C Car Bottom Furnace With Touchscreen Control
PARÁMETROS DEL PRODUCTO
Descripción
1400℃ Car Bottom Furnace
The 1400℃ car bottom furnace is an industrial electric furnace suitable for heat treatment of large workpieces. It belongs to the Car Bottom Furnace/Bogie Hearth Furnace type. The equipment adopts a movable trolley structure, facilitating the loading and unloading of heavy or large workpieces. It is widely used in the metallurgy, machinery manufacturing, mold making, and new materials industries.
This equipment, combined with a touchscreen intelligent control system, achieves high-precision temperature control and automated operation, making it an ideal device for heat treatment and sintering processes of medium to large workpieces.
Características del producto (Horno inferior del coche)
- Large-capacity furnace chamber, 2-ton load capacity
This car bottom furnace has a furnace chamber size of 1500mm × 1000mm × 1000mm (depth × width × height), with a volume of 1.5 cubic meters and a loading platform load capacity of 2 tons. Suitable for heat treatment and sintering processes of large workpieces and batch products, it is an ideal piece of equipment for mass production.
- Electric loading platform inlet and outlet, convenient operation
The loading platform uses an electric inlet and outlet system with a 2-ton load capacity, ensuring stable and reliable operation. The refractory material between the furnace opening and the loading platform is stepped and cross-sealed, with angles on both the top and bottom of the refractory material. The opening angle of the loading platform increases, and the closing angle gradually decreases, ensuring a good seal.
- Peripheral heating
The heating elements are U-shaped silicon carbide rods of equal diameter, evenly distributed around the furnace chamber to form a three-dimensional heating field. The silicon carbide heating element is a non-metallic high-temperature electric heating element made primarily of high-purity α-SiC. It features rapid heating, high thermal efficiency, long lifespan, resistance to deformation at high temperatures, and ease of installation, operation, and maintenance. Temperatures can reach 1500℃.
- Precise Temperature Control, Uniform Furnace Temperature
It employs a platinum-rhodium S thermocouple (temperature range 0-1600℃), with a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±5℃. The heating rate can be freely adjusted from 1℃/h to 15℃/min to meet the heating speed requirements of different materials and processes.
- 7-inch Touchscreen Centralized Control
Equipped with a touchscreen, it allows for temperature curve setting and features an intuitive and user-friendly interface. It uses an intelligent temperature controller that supports multiple adjustment methods, including standard PID, AI-based APID, or MPT, and possesses self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot.
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Uniformidad de la temperatura del horno | ±5℃ (depending on chamber size) |
| Elemento de medición de temperatura | Platinum-rhodium type S thermocouple, rango de medición 0-1600 ℃ |
| Tasa de calentamiento | Freely adjustable range: max 15℃/min, mín. 1℃/hora |
| Elemento calefactor | Silicon carbide rods (U-shaped constant diameter), made of high-purity α-SiC as main raw material, non-metallic high-temperature heating element. Features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature resistance up to 1500℃. |
| Cuerpo del horno | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, fácil de limpiar. |
| Estructura del cuerpo del horno | Advanced air-cooled double-layer furnace body structure with effective air-cooled guide baffles for overall cold air circulation, ultimately cooling and discharging heating element conductive strips, preventing high-temperature oxidation of conductive strips and ensuring a good working environment. |
| Furnace Mouth & Loading Platform Refractory Fit | Step cross-seal design with angles on both refractory materials; loading platform opening angle increases and gradually decreases as the platform closes. |
| Material refractario | Vacuum-formed high-purity alumina lightweight material for lining. Lightweight hollow ball alumina plates at easily impacted areas (furnace mouth, bottom) for high service temperature, almacenamiento de bajo calor, resistencia al choque térmico, and good insulation (ahorro de energía >80% vs. hornos viejos). |
| Material aislante | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard. Energy saving >80% vs. hornos viejos. |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo. |
| Protection Functions | Integrated modular control unit with accurate precision, control y protección de doble bucle. Includes protection against overshoot, overregulation, underregulation, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, and soft start. |
| Control Method | Closed-loop thyristor module trigger control, activación por cambio de fase. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limits current within rated range to protect heating elements from surges, ensuring safe and reliable control and accuracy. |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Botones | Botones importados, vida útil >100,000 ciclos, con indicadores LED. |
| Temperature Curve Setting | Intelligent temperature controller supporting standard PID, APID, MPT, etc.. Features self-tuning and self-learning, no overshoot/undershoot. Supports 30-segment program control for任意 ramp heating/cooling, with programmable commands including jump (loop), run, pause, and stop; programs can be modified during operation. Curve fitting function achieves smooth control effects. |
| Touch Screen | Temperature curve setting via touch screen. |
| Entrada de múltiples curvas | 30-control de programa de segmento: 30 segments for one curve, 14 segments each for two curves, 9 segments each for three curves, 5 segments each for five curves. Multiple curves can be input simultaneously and freely called during use. |
Áreas de aplicación (Horno inferior del coche)
- Large Metal Workpiece Heat Treatment: Annealing, normalizando, quenching, and tempering processes for large castings, forgings, moldes, rolls, and other metal workpieces. A 2-ton load capacity meets the processing needs of heavy workpieces.
- Advanced Ceramic Sintering: Batch sintering of large-scale products made of high-performance ceramics such as alumina, óxido de circonio, silicon nitride, and silicon carbide. A large 1.5 cubic meter capacity improves production efficiency.
- Refractory Materials: High-temperature sintering of refractory bricks, refractory castables, magnesia-carbon bricks, and other refractory materials. The furnace chamber size can accommodate batch stacking of standard refractory bricks.
- Metalurgia de polvos: Batch sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation.
- Metal Casting Heat Treatment: Stress-relieving annealing, normalizando, and tempering treatments for large cast steel and cast iron parts to eliminate casting stress and improve mechanical properties.
- Mold Heat Treatment: Quenching, templado, and annealing of large molds; furnace chambers large enough to accommodate multiple molds simultaneously.
- Automotive Parts: Batch heat treatment of large automotive structural components, chassis parts, transmission components, etc..
- Aerospace Components: Heat treatment processes for large aerospace structural components and high-temperature alloy parts.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Car Bottom Furnace Frequently Asked Questions (Preguntas frecuentes)
- What is this furnace used for?
It is used for large-volume heat treatment, sinterización, recocido, and other processes involving large workpieces.
- What is the maximum temperature?
The maximum operating temperature is 1400℃, suitable for various high-temperature heat treatment processes.
- Can it operate automatically?
Sí. The equipment supports PLC program control, enabling fully automatic heating, holding, and cooling.
- How much can the loading platform hold?
2 tons, electrically operated, easy to operate.
- How is the sealing performance?
The furnace opening and loading platform use a stepped, cross-sealing design with angles at both the top and bottom, gradually tightening when closing.
