تعتبر شركة Luoyang Anjing Intelligence Equipment شركة رائدة عالميًا في مجال الأفران الكهربائية ذات درجات الحرارة العالية
1400°C Car Bottom Furnace With Touchscreen Control
معلمات المنتج
وصف
1400℃ Car Bottom Furnace
The 1400℃ car bottom furnace is an industrial electric furnace suitable for heat treatment of large workpieces. It belongs to the Car Bottom Furnace/Bogie Hearth Furnace type. The equipment adopts a movable trolley structure, facilitating the loading and unloading of heavy or large workpieces. It is widely used in the metallurgy, machinery manufacturing, mold making, وصناعات المواد الجديدة.
This equipment, combined with a touchscreen intelligent control system, achieves high-precision temperature control and automated operation, making it an ideal device for heat treatment and sintering processes of medium to large workpieces.
ميزات المنتج (فرن أسفل السيارة)
- Large-capacity furnace chamber, 2-ton load capacity
This car bottom furnace has a furnace chamber size of 1500mm × 1000mm × 1000mm (depth × width × height), with a volume of 1.5 cubic meters and a loading platform load capacity of 2 tons. Suitable for heat treatment and sintering processes of large workpieces and batch products, it is an ideal piece of equipment for mass production.
- Electric loading platform inlet and outlet, convenient operation
The loading platform uses an electric inlet and outlet system with a 2-ton load capacity, ensuring stable and reliable operation. The refractory material between the furnace opening and the loading platform is stepped and cross-sealed, with angles on both the top and bottom of the refractory material. The opening angle of the loading platform increases, and the closing angle gradually decreases, ensuring a good seal.
- Peripheral heating
The heating elements are U-shaped silicon carbide rods of equal diameter, evenly distributed around the furnace chamber to form a three-dimensional heating field. The silicon carbide heating element is a non-metallic high-temperature electric heating element made primarily of high-purity α-SiC. It features rapid heating, كفاءة حرارية عالية, long lifespan, resistance to deformation at high temperatures, and ease of installation, operation, and maintenance. Temperatures can reach 1500℃.
- التحكم الدقيق في درجة الحرارة, Uniform Furnace Temperature
It employs a platinum-rhodium S thermocouple (temperature range 0-1600℃), with a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±5℃. The heating rate can be freely adjusted from 1℃/h to 15℃/min to meet the heating speed requirements of different materials and processes.
- 7-inch Touchscreen Centralized Control
Equipped with a touchscreen, it allows for temperature curve setting and features an intuitive and user-friendly interface. It uses an intelligent temperature controller that supports multiple adjustment methods, including standard PID, AI-based APID, or MPT, and possesses self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot.
| دقة التحكم في درجة الحرارة | ±1 درجة مئوية (التحكم بالدائرة المتكاملة, لا تجاوز) |
| توحيد درجة حرارة الفرن | ±5℃ (اعتمادا على حجم الغرفة) |
| عنصر قياس درجة الحرارة | Platinum-rhodium type S thermocouple, measuring range 0-1600℃ |
| معدل التدفئة | Freely adjustable range: الحد الأقصى 15 درجة مئوية / دقيقة, دقيقة. 1 درجة مئوية/ساعة |
| عنصر التسخين | قضبان كربيد السيليكون (U-shaped constant diameter), made of high-purity α-SiC as main raw material, non-metallic high-temperature heating element. Features: تسخين سريع, كفاءة حرارية عالية, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature resistance up to 1500℃. |
| جسم الفرن | ماكينة CNC, مصقول, أرضي, مخلل, فوسفات, مسحوق المغلفة, خبز بدرجة حرارة عالية. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, سهلة التنظيف. |
| هيكل جسم الفرن | Advanced air-cooled double-layer furnace body structure with effective air-cooled guide baffles for overall cold air circulation, ultimately cooling and discharging heating element conductive strips, preventing high-temperature oxidation of conductive strips and ensuring a good working environment. |
| Furnace Mouth & Loading Platform Refractory Fit | Step cross-seal design with angles on both refractory materials; loading platform opening angle increases and gradually decreases as the platform closes. |
| مادة حرارية | Vacuum-formed high-purity alumina lightweight material for lining. Lightweight hollow ball alumina plates at easily impacted areas (furnace mouth, bottom) for high service temperature, تخزين حرارة منخفضة, مقاومة الصدمات الحرارية, and good insulation (توفير الطاقة >80% vs. old furnaces). |
| المواد العازلة | عزل ثلاث طبقات: لوح ألياف سيليكات الألومنيوم, اللوح الليفي الألومينا, الألومينا (الكريستالات) اللوح الليفي. Energy saving >80% vs. old furnaces. |
| درجة حرارة قذيفة الفرن | <45℃ أثناء التشغيل المستمر على المدى الطويل. |
| Protection Functions | Integrated modular control unit with accurate precision, التحكم والحماية بحلقة مزدوجة. Includes protection against overshoot, overregulation, underregulation, الحرارية المكسورة, خسارة المرحلة, الجهد الزائد, التيار الزائد, على درجة الحرارة, ردود الفعل الحالية, and soft start. |
| Control Method | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits current within rated range to protect heating elements from surges, ensuring safe and reliable control and accuracy. |
| عرض المعلمات | درجة حرارة, رقم القطعة, وقت الجزء, الوقت المتبقي, طاقة الإخراج %, الجهد االكهربى, حاضِر, إلخ. |
| أزرار | Imported buttons, خدمة الحياة >100,000 دورات, مع مؤشرات LED. |
| إعداد منحنى درجة الحرارة | Intelligent temperature controller supporting standard PID, APID, MPT, إلخ. Features self-tuning and self-learning, لا يوجد تجاوز/تقصير. Supports 30-segment program control for任意 ramp heating/cooling, with programmable commands including jump (loop), run, pause, and stop; programs can be modified during operation. Curve fitting function achieves smooth control effects. |
| Touch Screen | Temperature curve setting via touch screen. |
| Multi-Curve Input | 30-السيطرة على برنامج القطاع: 30 segments for one curve, 14 segments each for two curves, 9 segments each for three curves, 5 segments each for five curves. Multiple curves can be input simultaneously and freely called during use. |
مجالات التطبيق (فرن أسفل السيارة)
- Large Metal Workpiece Heat Treatment: Annealing, التطبيع, quenching, and tempering processes for large castings, forgings, molds, rolls, and other metal workpieces. A 2-ton load capacity meets the processing needs of heavy workpieces.
- Advanced Ceramic Sintering: Batch sintering of large-scale products made of high-performance ceramics such as alumina, zirconium oxide, silicon nitride, and silicon carbide. A large 1.5 cubic meter capacity improves production efficiency.
- Refractory Materials: High-temperature sintering of refractory bricks, refractory castables, magnesia-carbon bricks, and other refractory materials. The furnace chamber size can accommodate batch stacking of standard refractory bricks.
- Powder Metallurgy: Batch sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation.
- Metal Casting Heat Treatment: Stress-relieving annealing, التطبيع, and tempering treatments for large cast steel and cast iron parts to eliminate casting stress and improve mechanical properties.
- المعالجة الحرارية للقالب: Quenching, هدأ, and annealing of large molds; furnace chambers large enough to accommodate multiple molds simultaneously.
- قطع غيار السيارات: Batch heat treatment of large automotive structural components, chassis parts, transmission components, إلخ.
- Aerospace Components: Heat treatment processes for large aerospace structural components and high-temperature alloy parts.
ملف الشركة
مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.
تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.
تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.
طرق الدفع
تي تي
طرق الشحن
يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.
Car Bottom Furnace Frequently Asked Questions (التعليمات)
- What is this furnace used for?
It is used for large-volume heat treatment, تلبيد, الصلب, and other processes involving large workpieces.
- What is the maximum temperature?
The maximum operating temperature is 1400℃, suitable for various high-temperature heat treatment processes.
- Can it operate automatically?
نعم. The equipment supports PLC program control, enabling fully automatic heating, عقد, and cooling.
- How much can the loading platform hold?
2 tons, electrically operated, easy to operate.
- How is the sealing performance?
The furnace opening and loading platform use a stepped, cross-sealing design with angles at both the top and bottom, gradually tightening when closing.
