Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1400°C Car Bottom Furnace With Touchscreen Control
製品パラメータ
説明
1400℃ Car Bottom Furnace
The 1400℃ car bottom furnace is an industrial electric furnace suitable for heat treatment of large workpieces. It belongs to the Car Bottom Furnace/Bogie Hearth Furnace type. The equipment adopts a movable trolley structure, facilitating the loading and unloading of heavy or large workpieces. It is widely used in the metallurgy, machinery manufacturing, mold making, and new materials industries.
This equipment, combined with a touchscreen intelligent control system, achieves high-precision temperature control and automated operation, making it an ideal device for heat treatment and sintering processes of medium to large workpieces.
製品の特徴 (車底炉)
- Large-capacity furnace chamber, 2-ton load capacity
This car bottom furnace has a furnace chamber size of 1500mm × 1000mm × 1000mm (depth × width × height), with a volume of 1.5 cubic meters and a loading platform load capacity of 2 トン. Suitable for heat treatment and sintering processes of large workpieces and batch products, it is an ideal piece of equipment for mass production.
- Electric loading platform inlet and outlet, convenient operation
The loading platform uses an electric inlet and outlet system with a 2-ton load capacity, ensuring stable and reliable operation. The refractory material between the furnace opening and the loading platform is stepped and cross-sealed, with angles on both the top and bottom of the refractory material. The opening angle of the loading platform increases, and the closing angle gradually decreases, ensuring a good seal.
- Peripheral heating
The heating elements are U-shaped silicon carbide rods of equal diameter, evenly distributed around the furnace chamber to form a three-dimensional heating field. The silicon carbide heating element is a non-metallic high-temperature electric heating element made primarily of high-purity α-SiC. It features rapid heating, 高い熱効率, 長寿命, 高温での変形に対する耐性, そして取り付けの容易さ, 手術, そしてメンテナンス. 温度は1500℃に達することもあります.
- Precise Temperature Control, Uniform Furnace Temperature
It employs a platinum-rhodium S thermocouple (temperature range 0-1600℃), with a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±5℃. The heating rate can be freely adjusted from 1℃/h to 15℃/min to meet the heating speed requirements of different materials and processes.
- 7-inch Touchscreen Centralized Control
Equipped with a touchscreen, it allows for temperature curve setting and features an intuitive and user-friendly interface. It uses an intelligent temperature controller that supports multiple adjustment methods, including standard PID, AI-based APID, or MPT, and possesses self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot.
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| 炉の温度均一性 | ±5℃ (チャンバーのサイズに応じて) |
| 測温素子 | Platinum-rhodium type S thermocouple, measuring range 0-1600℃ |
| 加熱速度 | Freely adjustable range: 最大15℃/分, 分。 1℃/h |
| 発熱体 | Silicon carbide rods (U-shaped constant diameter), made of high-purity α-SiC as main raw material, non-metallic high-temperature heating element. 特徴: 急速加熱, 高い熱効率, 長寿命, 高温でも変形しにくい, 設置とメンテナンスが簡単, temperature resistance up to 1500℃. |
| 炉体 | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単. |
| 炉体の構造 | Advanced air-cooled double-layer furnace body structure with effective air-cooled guide baffles for overall cold air circulation, ultimately cooling and discharging heating element conductive strips, preventing high-temperature oxidation of conductive strips and ensuring a good working environment. |
| Furnace Mouth & Loading Platform Refractory Fit | Step cross-seal design with angles on both refractory materials; loading platform opening angle increases and gradually decreases as the platform closes. |
| Refractory Material | Vacuum-formed high-purity alumina lightweight material for lining. Lightweight hollow ball alumina plates at easily impacted areas (furnace mouth, bottom) for high service temperature, low heat storage, thermal shock resistance, and good insulation (energy saving >80% vs. old furnaces). |
| 断熱材 | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, アルミナ (多結晶) fiberboard. Energy saving >80% vs. old furnaces. |
| Furnace Shell Temperature | <45℃ during long-term continuous operation. |
| Protection Functions | Integrated modular control unit with accurate precision, dual-loop control and protection. Includes protection against overshoot, overregulation, underregulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft start. |
| Control Method | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits current within rated range to protect heating elements from surges, ensuring safe and reliable control and accuracy. |
| Display Parameters | Temperature, セグメント番号, セグメントタイム, remaining time, output power %, voltage, 現在, 等. |
| Buttons | Imported buttons, 耐用年数 >100,000 cycles, with LED indicators. |
| Temperature Curve Setting | Intelligent temperature controller supporting standard PID, APPID, MPT, 等. Features self-tuning and self-learning, no overshoot/undershoot. Supports 30-segment program control for任意 ramp heating/cooling, with programmable commands including jump (ループ), 走る, 一時停止, and stop; programs can be modified during operation. Curve fitting function achieves smooth control effects. |
| タッチスクリーン | Temperature curve setting via touch screen. |
| Multi-Curve Input | 30-segment program control: 30 segments for one curve, 14 segments each for two curves, 9 segments each for three curves, 5 segments each for five curves. Multiple curves can be input simultaneously and freely called during use. |
応用分野 (車底炉)
- Large Metal Workpiece Heat Treatment: Annealing, normalizing, quenching, and tempering processes for large castings, forgings, molds, rolls, and other metal workpieces. A 2-ton load capacity meets the processing needs of heavy workpieces.
- Advanced Ceramic Sintering: Batch sintering of large-scale products made of high-performance ceramics such as alumina, zirconium oxide, 窒化ケイ素, および炭化ケイ素. A large 1.5 cubic meter capacity improves production efficiency.
- Refractory Materials: High-temperature sintering of refractory bricks, refractory castables, magnesia-carbon bricks, and other refractory materials. The furnace chamber size can accommodate batch stacking of standard refractory bricks.
- Powder Metallurgy: Batch sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation.
- Metal Casting Heat Treatment: Stress-relieving annealing, normalizing, and tempering treatments for large cast steel and cast iron parts to eliminate casting stress and improve mechanical properties.
- Mold Heat Treatment: Quenching, tempering, and annealing of large molds; furnace chambers large enough to accommodate multiple molds simultaneously.
- Automotive Parts: Batch heat treatment of large automotive structural components, chassis parts, transmission components, 等.
- Aerospace Components: Heat treatment processes for large aerospace structural components and high-temperature alloy parts.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
Car Bottom Furnace Frequently Asked Questions (よくある質問)
- What is this furnace used for?
It is used for large-volume heat treatment, 焼結, annealing, and other processes involving large workpieces.
- What is the maximum temperature?
The maximum operating temperature is 1400℃, suitable for various high-temperature heat treatment processes.
- Can it operate automatically?
はい. The equipment supports PLC program control, enabling fully automatic heating, holding, and cooling.
- How much can the loading platform hold?
2 トン, electrically operated, easy to operate.
- How is the sealing performance?
The furnace opening and loading platform use a stepped, cross-sealing design with angles at both the top and bottom, gradually tightening when closing.
