Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1200°C Car Bottom Furnace With Hot Air Circulation
製品パラメータ
説明
1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)
This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, annealing, tempering, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.
The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.
製品の特徴
- Large-capacity furnace chamber
The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.
- Multi-faceted heating, uniform temperature
The heating elements use high-temperature alloy resistance wire, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Furnace temperature uniformity is ±5℃ (no load), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Hot air stirring fan, more uniform temperature
Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.
- Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.
- Touchscreen Control for Historical Data Traceability
The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.
| Temperature | 1200℃ |
| Power Supply AC | Three-phase 380V |
| チャンバーの寸法 (D×W×H mm) | 2000×1000×1000 |
| 発熱体の設置場所 | Evenly distributed on both sides + bottom |
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| 炉の温度均一性 | ±5℃ (no-load) |
| 測温素子 | K 型熱電対, range 0-1200℃ |
| 加熱速度 | 自由に調整可能: 最大15℃/分, 分。 1℃/h |
| 発熱体 | High-temperature alloy resistance wire |
| 炉体 | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. Aesthetic appearance, oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単 |
| 炉体の構造 | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, 発熱体の導電性ストリップの高温酸化を防止します。 |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 500Kg |
| Loading Platform Movement | Electric in/out |
| Refractory Material | Vacuum-formed alumina lightweight material. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, good insulation |
| 断熱材 | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, アルミナ (多結晶) fiberboard |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, soft start, 等. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Display Parameters | Temperature, セグメント番号, セグメントタイム, remaining time, output power %, voltage, 現在, 等. |
| Buttons | Premium buttons, 耐用年数 >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| タッチスクリーン | Touch screen for temperature curve setting, historical curve storage, data report, 等. |
| Stirring Fan | Metal stirring fan, automatically starts with PLC and temperature segment |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Included Accessories | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
| Warranty | 1 year free for furnace (heating elements not covered; natural damage within 3 months replaced free) |
| Precautions | 1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life) 2. No vacuum seal structure – do not introduce flammable/explosive gases 3. Small cracks in chamber after prolonged use are normal (repair with alumina coating) 4. Avoid corrosive gases (inform us for special lining treatment if required) 5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation) 6. Place in well-ventilated, dry location |
| Packing List | One furnace, two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves, one manual, one certificate of conformity, one acceptance report (factory test report), one sales delivery note |
| Shipping | 1. Two-layer packaging: foam paper + plastic film + iron base frame 2. Free domestic delivery (city area) 3. Supplier bears any damage during transport 4. Shipping methods: truck, rail, sea (export), air (export); wooden pallet + carton for nearby delivery |
応用分野
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds. A 500kg load capacity meets the needs of mass production.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, 誘電体セラミックス, and soft magnetic ferrites.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問)
- What is the function of the hot air stirring system?
The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.
- Can it operate automatically?
はい. The equipment supports 30-segment automatic temperature control, enabling automatic heating, heat preservation, cooling, and process management.
- Will the outer surface of the furnace get very hot?
いいえ. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.
- Is customization supported?
Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, 制御システム, and automation configuration.
- How long is the equipment warranty?
The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.
