Luoyang Anjing Intelligence Equipment er en global leder inden for højtemperatur elektriske ovne
1200°C Car Bottom Furnace With Hot Air Circulation
PRODUKTPARAMETRE
Beskrivelse
1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)
This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, udglødning, temperering, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.
The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.
Produktegenskaber
- Ovnkammer med stor kapacitet
The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.
- Multi-faceted heating, ensartet temperatur
Varmeelementerne bruger højtemperatur legeringsmodstandstråd, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Ovnstemperaturens ensartethed er ±5 ℃ (no load), temperaturkontrolnøjagtighed er ±1℃, og integreret kredsløbskontrol eliminerer overskridelse.
- Hot air stirring fan, more uniform temperature
Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.
- Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.
- Touchscreen Control for Historical Data Traceability
The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.
| Temperatur | 1200℃ |
| Strømforsyning AC | Three-phase 380V |
| Kammerdimensioner (D×W×H mm) | 2000×1000×1000 |
| Varmeelement Installationssted | Jævnt fordelt på begge sider + bund |
| Temperaturkontrol nøjagtighed | ±1℃ (integreret kredsløbsstyring, ingen overskridelse) |
| Ovnstemperaturens ensartethed | ±5℃ (no-load) |
| Temperaturmåleelement | Type K termoelement, range 0-1200℃ |
| Opvarmningshastighed | Frit justerbar: max 15 ℃/min, min 1℃/h |
| Varmeelement | Højtemperatur legeringsmodstandstråd |
| Ovns krop | CNC bearbejdet, poleret, jord, syltede, fosfateret, pulverlakeret, højtemperaturbagt. Aesthetic appearance, oxidations-/syre-/alkali-/korrosions-/højtemperaturbestandig, let at rengøre |
| Ovns kropsstruktur | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, forhindre højtemperaturoxidation af varmeelementets ledende strimler |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 500Kg |
| Loading Platform Movement | Electric in/out |
| Ildfast materiale | Vacuum-formed alumina lightweight material. Easily impacted areas (ovnmunding, bund) use lightweight hollow ball alumina plate: high service temperature, lav varmelagring, modstand mod termisk stød, god isolering |
| Isoleringsmateriale | Tre-lags isolering: fiberplade af aluminiumsilicat, aluminiumfiberplade, aluminiumoxid (polykrystallinsk) fiberplade |
| Ovnsskaltemperatur | <45℃ under langvarig kontinuerlig drift |
| Beskyttelse | Integreret modulær styreenhed, dual-loop kontrol og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fasetab, overspænding, overstrøm, over temperatur, aktuelle feedback, blød start, osv. |
| Control | Closed-loop thyristor module trigger control, faseforskydningsudløsning. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Vis parametre | Temperatur, segmentnummer, segmenttid, resterende tid, udgangseffekt %, spænding, strøm, osv. |
| Knapper | Premium knapper, levetid >100,000 cyklusser, med LED-indikatorer |
| Indstilling af temperaturkurve | Intelligent temperaturregulator, der understøtter PID/APID/MPT-justering, self-tuning/self-learning, ingen overskridelse/underskud, 30-segmentprogramstyring, vilkårlig rampe opvarmning/køling, programmable commands (jump/loop/run/pause/stop), program kan ændres under drift, kurvetilpasning for jævn kontrol |
| Berøringsskærm | Touch screen for temperature curve setting, historical curve storage, data report, osv. |
| Stirring Fan | Metal stirring fan, automatically starts with PLC and temperature segment |
| Multi-Curve Input | 30-segmentprogramstyring: 30 segmenter for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Inkluderet tilbehør | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
| Garanti | 1 year free for furnace (varmeelementer ikke dækket; natural damage within 3 months replaced free) |
| Precautions | 1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life) 2. No vacuum seal structure – do not introduce flammable/explosive gases 3. Small cracks in chamber after prolonged use are normal (repair with alumina coating) 4. Avoid corrosive gases (inform us for special lining treatment if required) 5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation) 6. Place in well-ventilated, tørt sted |
| Pakkeliste | One furnace, two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves, one manual, one certificate of conformity, one acceptance report (fabrikstestrapport), one sales delivery note |
| Forsendelse | 1. Two-layer packaging: skumpapir + plastfilm + iron base frame 2. Gratis indenlandsk levering (city area) 3. Supplier bears any damage during transport 4. Forsendelsesmetoder: lastbil, skinne, hav (eksportere), luft (eksportere); træpalle + carton for nearby delivery |
Anvendelsesområder
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
- Metallic Material Heat Treatment: Velegnet til udglødning, normalisere, temperering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds. A 500kg load capacity meets the needs of mass production.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.
Virksomhedsprofil
En professionel virksomhed med speciale i varmebehandlingsteknologitjenester og R&D, fremstilling, og salg af højtemperatur elektriske ovne.
Virksomheden fokuserer på at udvikle højtemperatur elektriske ovne, der dækker et fuldt temperaturområde på -100 ℃ til 2600 ℃. Dets produkter omfatter eksperimentelle elektriske ovne, vakuum atmosfære ovne, industrielle ovne, og mellemfrekvent induktionsvarmeudstyr. De vigtigste produkter omfatter kasseovne, rørovne, løfteovne, skubbeovne, bogie ovne, roterovne, tunnelovne, og forskellige specialiserede mellemfrekvente ovne.
Virksomheden holder sig til teknologisk innovation og har bestået ISO9001 og EU CE-certificeringer. Det ejer 21 registrerede varemærker, 29 patenter, og 27 software ophavsrettigheder.
Betalingsmetoder
TT
Forsendelsesmetoder
El-ovnen er pakket i tre lag: først pakket ind i skumpapir, derefter pakket ind i plastfilm, og til sidst pakket i en trækasse.
Ofte stillede spørgsmål (FAQ)
- What is the function of the hot air stirring system?
The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.
- Can it operate automatically?
Ja. The equipment supports 30-segment automatic temperature control, muliggør automatisk opvarmning, varmekonservering, afkøling, and process management.
- Will the outer surface of the furnace get very hot?
Ingen. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.
- Er tilpasning understøttet?
Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, control system, and automation configuration.
- How long is the equipment warranty?
The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.
