Luoyang Anjing Intelligence Equipment er en global leder inden for højtemperatur elektriske ovne
Large Car Furnace
PRODUKTPARAMETRE
Beskrivelse
Electric Bogie Cart Type High-Temperature Sintering Furnace | Large Heat Treatment Furnace Custom Manufacturer
The industrial bogie car furnace adopts an electric bogie loading and unloading design and an electric top-opening furnace door. The equipment supports customized loading capacities from 100kg to 10 tons. It features intelligent program temperature control, dual-circuit protection, remote communication, and multi-temperature zone control functions, which can meet various high-temperature process requirements from experimental research and development to industrial production.
Large Car Furnace Product Features
- High Load Capacity, Suitable for Heavy Workpieces
The loading platform’s load capacity can be customized from 100kg to 10 tons, meeting the batch heat treatment needs of everything from small to large heavy workpieces. Electric mechanical drive for loading and unloading ensures smooth and reliable operation.
- Electric Top-Opening Furnace Door for Convenient Operation
The furnace door and furnace chamber are integrated. The door opens electrically from the top, with controllable opening height and a locking device. Operation is convenient, safe, and reliable, avoiding the risk of burns from high temperatures.
- Multi-faceted Heating for Uniform Temperature
Heating elements are installed on both sides and the bottom (or both sides), forming a multi-faceted, three-dimensional heating field. Furnace temperature uniformity is ±1℃ (depending on furnace chamber size; larger furnace chambers can use multi-point control for better uniformity), temperaturkontrolnøjagtighed er ±1℃, integrated circuit control eliminates overshoot. A dual temperature control design (surround temperature control + bottom temperature control) ensures uniform temperature distribution within the furnace chamber.
- Stepped cross-sealing for reliable sealing
The furnace opening and the charging platform are fitted with a stepped cross-sealing system. The refractory material has angles at both the top and bottom. The angle increases when the charging platform is opened and gradually decreases when it is closed, ensuring reliable sealing for long-term use.
| Parameter | 1000℃, 1200℃, 1400℃, 1600℃, 1700℃ |
|---|---|
| Strømforsyning AC | 380V |
| Varmeelement Installationssted | Both sides and bottom OR both sides only |
| Temperaturkontrol nøjagtighed | ±1℃ (integreret kredsløbsstyring, ingen overskridelse) |
| Ovnstemperaturens ensartethed | ±1℃ (afhængig af kammerstørrelse; multi-point control for larger chambers) |
| Opvarmningshastighed | Frit justerbar: max 40℃/min, min 1℃/h |
| Varmeelement | 1000℃, 1200℃: High-temperature alloy resistance wire OR silicon carbide rods 1400℃: Siliciumcarbid stænger 1600℃, 1700℃: Silicon molybdenum rods |
| Ovns krop | CNC bearbejdet, poleret, jord, syltede, fosfateret, pulverlakeret, højtemperaturbagt. Tofarvet farve, æstetisk udseende. Oxidation/acid/alkali/corrosion/high temperature resistant, let at rengøre |
| Ovns kropsstruktur | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, forhindre højtemperaturoxidation af varmeelementets ledende strimler |
| Døråbningsmetode | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Custom: 100Kg to 10 tons |
| Loading Platform Movement | Electric mechanical |
| Ildfast materiale | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (ovnmunding, bund) use lightweight hollow ball alumina plate: high service temperature, lav varmelagring, modstand mod termisk stød, no cracking/spalling, god isolering (energibesparelse >80% vs. old furnaces) |
| Isoleringsmateriale | Tre-lags isolering: high-alumina cotton, alumina blanket, aluminiumfiberplade (energibesparelse >80% vs. old furnaces) |
| Ovnsskaltemperatur | <45℃ under langvarig kontinuerlig drift |
| Beskyttelse | Integreret modulær styreenhed, dual-loop kontrol og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fasetab, overspænding, overstrøm, over temperatur, aktuelle feedback, blød start, osv. |
| Control | Closed-loop thyristor module trigger control, faseforskydningsudløsning. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Dual Temperature Control | Surrounding temperature control + bottom temperature control |
| Vis parametre | Temperatur, segmentnummer, segmenttid, resterende tid, udgangseffekt %, spænding, strøm, osv. |
| Knapper | Imported buttons, levetid >100,000 cyklusser, med LED-indikatorer |
| Indstilling af temperaturkurve | Intelligent temperaturregulator, der understøtter PID/APID/MPT-justering, self-tuning/self-learning, ingen overskridelse/underskud, 30-segmentprogramstyring, vilkårlig rampe opvarmning/køling, programmable commands (jump/loop/run/pause/stop), program kan ændres under drift, kurvetilpasning for jævn kontrol |
| Multi-Curve Input | 30 segmenter (customizable to 50): 30(50) segmenter for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Kommunikationsgrænseflade | RS485, distance up to 1000m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, segmenttid, segmentnummer, heating curve, power % curve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
| Inkluderet tilbehør | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
Large Car Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, silicon carbide, og siliciumnitrid. High load-bearing capacity suitable for heavy-duty, large-size ceramic workpieces.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. 10-ton load capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Velegnet til udglødning, normalisere, temperering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- New Material R&D and Pilot Production: Applicable to process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science, metallurgical engineering and other majors in universities and research institutes.
Virksomhedsprofil
En professionel virksomhed med speciale i varmebehandlingsteknologitjenester og R&D, fremstilling, og salg af højtemperatur elektriske ovne.
Virksomheden fokuserer på at udvikle højtemperatur elektriske ovne, der dækker et fuldt temperaturområde på -100 ℃ til 2600 ℃. Dets produkter omfatter eksperimentelle elektriske ovne, vakuum atmosfære ovne, industrielle ovne, og mellemfrekvent induktionsvarmeudstyr. De vigtigste produkter omfatter kasseovne, rørovne, løfteovne, skubbeovne, bogie ovne, roterovne, tunnelovne, og forskellige specialiserede mellemfrekvente ovne.
Virksomheden holder sig til teknologisk innovation og har bestået ISO9001 og EU CE-certificeringer. Det ejer 21 registrerede varemærker, 29 patenter, og 27 software ophavsrettigheder.
Betalingsmetoder
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Forsendelsesmetoder
El-ovnen er pakket i tre lag: først pakket ind i skumpapir, derefter pakket ind i plastfilm, og til sidst pakket i en trækasse.
Large Car Furnace Frequently Asked Questions (FAQ)
- What is the maximum size of the bogie hearth furnace?
Customization is available based on customer product dimensions, with loading capacities ranging from 100kg to over 10 tons.
- Can multi-temperature zone control be customized?
Ja. Large furnaces can be configured with independent temperature control systems for dual, triple, or even multiple temperature zones to improve furnace temperature uniformity.
- Does it support remote control?
Ja. The equipment comes standard with an RS485 communication interface, allowing connection to a computer or PLC system for remote control and data management.
- How is the temperature uniformity?
Standard furnace temperature uniformity can reach ±1℃ (depending on furnace size). Larger equipment can further optimize the temperature field through multi-point temperature control.
- Can an atmosphere protection system be customized?
Ja. Protective atmosphere systems such as nitrogen, argon, and hydrogen can be configured according to process requirements.
