Luoyang Anjing Intelligence Equipment adalah pemimpin global dalam tungku listrik bersuhu tinggi
Large Car Furnace
PARAMETER PRODUK
Keterangan
Electric Bogie Cart Type High-Temperature Sintering Furnace | Large Heat Treatment Furnace Custom Manufacturer
The industrial bogie car furnace adopts an electric bogie loading and unloading design and an electric top-opening furnace door. The equipment supports customized loading capacities from 100kg to 10 ton. It features intelligent program temperature control, dual-circuit protection, remote communication, and multi-temperature zone control functions, which can meet various high-temperature process requirements from experimental research and development to industrial production.
Large Car Furnace Product Features
- High Load Capacity, Suitable for Heavy Workpieces
The loading platform’s load capacity can be customized from 100kg to 10 ton, meeting the batch heat treatment needs of everything from small to large heavy workpieces. Electric mechanical drive for loading and unloading ensures smooth and reliable operation.
- Electric Top-Opening Furnace Door for Convenient Operation
The furnace door and furnace chamber are integrated. The door opens electrically from the top, with controllable opening height and a locking device. Operation is convenient, aman, and reliable, avoiding the risk of burns from high temperatures.
- Multi-faceted Heating for Uniform Temperature
Heating elements are installed on both sides and the bottom (or both sides), forming a multi-faceted, three-dimensional heating field. Furnace temperature uniformity is ±1℃ (depending on furnace chamber size; larger furnace chambers can use multi-point control for better uniformity), temperature control accuracy is ±1℃, integrated circuit control eliminates overshoot. A dual temperature control design (surround temperature control + bottom temperature control) ensures uniform temperature distribution within the furnace chamber.
- Stepped cross-sealing for reliable sealing
The furnace opening and the charging platform are fitted with a stepped cross-sealing system. The refractory material has angles at both the top and bottom. The angle increases when the charging platform is opened and gradually decreases when it is closed, ensuring reliable sealing for long-term use.
| Parameter | 1000℃, 1200℃, 1400℃, 1600℃, 1700℃ |
|---|---|
| Power Supply AC | 380V |
| Lokasi Pemasangan Elemen Pemanas | Both sides and bottom OR both sides only |
| Akurasi Kontrol Suhu | ±1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | ±1℃ (depending on chamber size; multi-point control for larger chambers) |
| Tingkat Pemanasan | Freely adjustable: max 40℃/min, min 1℃/h |
| Elemen Pemanas | 1000℃, 1200℃: High-temperature alloy resistance wire OR silicon carbide rods 1400℃: Silicon carbide rods 1600℃, 1700℃: Silicon molybdenum rods |
| Furnace Body | CNC machined, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| Struktur Badan Tungku | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, mencegah oksidasi suhu tinggi pada strip konduktif elemen pemanas |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Custom: 100Kg to 10 ton |
| Loading Platform Movement | Electric mechanical |
| Bahan Tahan Api | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, penyimpanan panas rendah, ketahanan guncangan termal, no cracking/spalling, isolasi yang baik (energy saving >80% vs. old furnaces) |
| Bahan Isolasi | Three-layer insulation: high-alumina cotton, alumina blanket, alumina fiberboard (energy saving >80% vs. old furnaces) |
| Suhu Cangkang Tungku | <45℃ during long-term continuous operation |
| Protection | Unit kontrol modular terintegrasi, kontrol dan perlindungan loop ganda: melampaui, di atas/di bawah regulasi, termokopel rusak, kehilangan fase, tegangan lebih, arus lebih, melebihi suhu, umpan balik saat ini, awal yang lembut, dll.. |
| Kontrol | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Dual Temperature Control | Surrounding temperature control + bottom temperature control |
| Display Parameters | Temperature, segment number, segment time, remaining time, output power %, voltase, saat ini, dll.. |
| Buttons | Imported buttons, service life >100,000 cycles, with LED indicators |
| Pengaturan Kurva Suhu | Pengontrol suhu cerdas mendukung penyesuaian PID/APID/MPT, self-tuning/self-learning, no overshoot/undershoot, 30-pengendalian program segmen, pemanasan/pendinginan jalan sewenang-wenang, programmable commands (jump/loop/run/pause/stop), program dapat dimodifikasi selama operasi, pemasangan kurva untuk kontrol yang mulus |
| Multi-Curve Input | 30 segmen (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; beberapa kurva dapat dimasukkan secara bersamaan dan dipanggil secara sewenang-wenang |
| Communication Interface | RS485, distance up to 1000m. Computer control for start, pause, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, segment time, segment number, heating curve, power % curve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
| Termasuk Aksesoris | Two heating elements, two sets of rod holders, one crucible tongs, sepasang sarung tangan suhu tinggi |
Large Car Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, silicon carbide, and silicon nitride. High load-bearing capacity suitable for heavy-duty, large-size ceramic workpieces.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. 10-ton load capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, keramik dielektrik, and soft magnetic ferrites.
- Bahan Baru R&D and Pilot Production: Applicable to process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science, metallurgical engineering and other majors in universities and research institutes.
Profil Perusahaan
Sebuah perusahaan profesional yang mengkhususkan diri dalam layanan teknologi perlakuan panas dan R&D, manufaktur, dan penjualan tungku listrik suhu tinggi.
Perusahaan ini berfokus pada pengembangan tungku listrik bersuhu tinggi yang mencakup kisaran suhu penuh -100℃ hingga 2600℃. Produknya meliputi tungku listrik eksperimental, tungku atmosfer vakum, tempat pembakaran industri, dan peralatan pemanas induksi frekuensi menengah. Produk utama meliputi tungku kotak, tungku tabung, tungku pengangkat, tungku pendorong, tungku bogie, tanur putar, terowongan kiln, dan berbagai tungku frekuensi menengah khusus.
Perusahaan menganut inovasi teknologi dan telah lulus sertifikasi ISO9001 dan EU CE. Itu memiliki 21 merek dagang terdaftar, 29 paten, Dan 27 hak cipta perangkat lunak.
Metode Pembayaran
TT
Metode Pengiriman
Tungku listrik dikemas dalam tiga lapisan: terlebih dahulu dibungkus dengan kertas busa, lalu dibungkus dengan plastik film, dan akhirnya dikemas dalam peti kayu.
Large Car Furnace Frequently Asked Questions (Pertanyaan Umum)
- What is the maximum size of the bogie hearth furnace?
Customization is available based on customer product dimensions, with loading capacities ranging from 100kg to over 10 ton.
- Can multi-temperature zone control be customized?
Ya. Large furnaces can be configured with independent temperature control systems for dual, triple, or even multiple temperature zones to improve furnace temperature uniformity.
- Does it support remote control?
Ya. The equipment comes standard with an RS485 communication interface, allowing connection to a computer or PLC system for remote control and data management.
- How is the temperature uniformity?
Standard furnace temperature uniformity can reach ±1℃ (depending on furnace size). Larger equipment can further optimize the temperature field through multi-point temperature control.
- Can an atmosphere protection system be customized?
Ya. Protective atmosphere systems such as nitrogen, argon, and hydrogen can be configured according to process requirements.
