Luoyang Anjing Intelligence Equipment является мировым лидером в производстве высокотемпературных электрических печей.
Large Car Furnace
ПАРАМЕТРЫ ПРОДУКТА
Описание
Electric Bogie Cart Type High-Temperature Sintering Furnace | Large Heat Treatment Furnace Custom Manufacturer
The industrial bogie car furnace adopts an electric bogie loading and unloading design and an electric top-opening furnace door. The equipment supports customized loading capacities from 100kg to 10 tons. It features intelligent program temperature control, dual-circuit protection, remote communication, and multi-temperature zone control functions, which can meet various high-temperature process requirements from experimental research and development to industrial production.
Large Car Furnace Product Features
- High Load Capacity, Suitable for Heavy Workpieces
The loading platform’s load capacity can be customized from 100kg to 10 tons, meeting the batch heat treatment needs of everything from small to large heavy workpieces. Electric mechanical drive for loading and unloading ensures smooth and reliable operation.
- Electric Top-Opening Furnace Door for Convenient Operation
The furnace door and furnace chamber are integrated. The door opens electrically from the top, with controllable opening height and a locking device. Operation is convenient, safe, and reliable, avoiding the risk of burns from high temperatures.
- Multi-faceted Heating for Uniform Temperature
Heating elements are installed on both sides and the bottom (or both sides), forming a multi-faceted, three-dimensional heating field. Furnace temperature uniformity is ±1℃ (depending on furnace chamber size; larger furnace chambers can use multi-point control for better uniformity), temperature control accuracy is ±1℃, integrated circuit control eliminates overshoot. A dual temperature control design (surround temperature control + bottom temperature control) ensures uniform temperature distribution within the furnace chamber.
- Stepped cross-sealing for reliable sealing
The furnace opening and the charging platform are fitted with a stepped cross-sealing system. The refractory material has angles at both the top and bottom. The angle increases when the charging platform is opened and gradually decreases when it is closed, ensuring reliable sealing for long-term use.
| Параметр | 1000℃, 1200℃, 1400℃, 1600℃, 1700℃ |
|---|---|
| Power Supply AC | 380В |
| Heating Element Installation Location | Both sides and bottom OR both sides only |
| Точность контроля температуры | ±1℃ (интегральная схема управления, нет перерегулирования) |
| Равномерность температуры печи | ±1℃ (depending on chamber size; multi-point control for larger chambers) |
| Скорость нагрева | Свободно регулируемый: max 40℃/min, min 1℃/h |
| Нагревательный элемент | 1000℃, 1200℃: High-temperature alloy resistance wire OR silicon carbide rods 1400℃: Silicon carbide rods 1600℃, 1700℃: Silicon molybdenum rods |
| Корпус печи | обработанный на станке с ЧПУ, полированный, ground, pickled, фосфатированный, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, легко чистить |
| Furnace Body Structure | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; Угол открытия платформы увеличивается и постепенно уменьшается по мере закрытия платформы |
| Грузоподъемность погрузочной платформы | Custom: 100Kg to 10 tons |
| Loading Platform Movement | Electric mechanical |
| Огнеупорный материал | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, нижний) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation (энергосбережение >80% vs. old furnaces) |
| Изоляционный материал | Трехслойная изоляция: high-alumina cotton, alumina blanket, alumina fiberboard (энергосбережение >80% vs. old furnaces) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, потеря фазы, перенапряжение, сверхток, перегрев, текущий отзыв, мягкий старт, и т. д.. |
| Control | Closed-loop thyristor module trigger control, запуск по фазовому сдвигу. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Dual Temperature Control | Surrounding temperature control + bottom temperature control |
| Display Parameters | Temperature, segment number, время сегмента, оставшееся время, output power %, Напряжение, текущий, и т. д.. |
| Buttons | Imported buttons, service life >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-Curve Input | 30 segments (customizable to 50): 30(50) segments for 1 curve, 14(28) segments each for 2 curves, 9(15) segments each for 3 curves, 5(9) segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Communication Interface | RS485, distance up to 1000m. Computer control for start, пауза, stop, curve setting/reading, parameter setting. Display: measured value, set value, output, время сегмента, segment number, heating curve, power % curve. Storage of heating curves (arbitrary recall/modification), historical curves/reports with adjustable recording interval (1s-1h) for long-term preservation |
| Included Accessories | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
Large Car Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, цирконий, карбид кремния, and silicon nitride. High load-bearing capacity suitable for heavy-duty, large-size ceramic workpieces.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. 10-ton load capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Подходит для отжига, нормализация, закалка, закалка, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, диэлектрическая керамика, and soft magnetic ferrites.
- Новый материал R&D and Pilot Production: Applicable to process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science, metallurgical engineering and other majors in universities and research institutes.
Профиль компании
Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.
Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.
Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.
Способы оплаты
ТТ
Способы доставки
Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.
Large Car Furnace Frequently Asked Questions (Часто задаваемые вопросы)
- What is the maximum size of the bogie hearth furnace?
Customization is available based on customer product dimensions, with loading capacities ranging from 100kg to over 10 tons.
- Can multi-temperature zone control be customized?
Да. Large furnaces can be configured with independent temperature control systems for dual, triple, or even multiple temperature zones to improve furnace temperature uniformity.
- Does it support remote control?
Да. The equipment comes standard with an RS485 communication interface, allowing connection to a computer or PLC system for remote control and data management.
- How is the temperature uniformity?
Standard furnace temperature uniformity can reach ±1℃ (depending on furnace size). Larger equipment can further optimize the temperature field through multi-point temperature control.
- Can an atmosphere protection system be customized?
Да. Protective atmosphere systems such as nitrogen, argon, and hydrogen can be configured according to process requirements.
