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1700℃ High Temperature Bogie Hearth Furnace

ПАРАМЕТРЫ ПРОДУКТА

  1. Maximum Temperature:1750℃
  2. Долгосрочная рабочая температура:1700℃
  3. Chamber Size (Effective Heating Zone):2000 × 800 × 700 мм
  4. Rated Power:130 kW
  5. Равномерность температуры:±5℃
  6. Точность управления:±1℃
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Описание

1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace

This bogie hearth furnace is specifically designed for high-temperature sintering, advanced ceramics, powder materials, new energy materials, электронная керамика, refractory materials, and scientific research and experimental development. The equipment adopts an 1800-type silicon molybdenum rod heating system, with a maximum temperature reaching 1750℃ and a long-term stable operating temperature of 1700℃. The electric bogie loading and unloading structure, combined with a high-purity alumina fiber furnace chamber, can meet the requirements of large-sized workpieces, high loading capacity, and high uniformity heat treatment. It is suitable for high-temperature sintering and heat treatment processes in university laboratories, research institutes, and industrial production enterprises.

Особенности продукта

  1. Maximum Temperature 1750℃, Ultra-High Temperature Heat Treatment Capability

This equipment has a maximum operating temperature of 1750℃ and can operate continuously at 1700℃. The temperature control range is 80-1700℃, meeting the stringent requirements for ultra-high temperature material sintering and heat treatment. The effective heating zone size is 2000×800×700mm, with a large volume suitable for batch processing of large workpieces.

  1. Uniform Temperature with Silicon Molybdenum Rod Heating on Both Sides

The heating elements use 1800-type silicon molybdenum rods on both sides of the furnace chamber, evenly distributed to form a double-sided heating field. Dual temperature control design (both sides) ensures furnace temperature uniformity of ±5℃ and temperature control accuracy of ±1℃, guaranteeing uniform temperature distribution within the large furnace chamber.

  1. Electric Loading Platform, 1000kg Load Capacity

The furnace door and bottom are integrated, with an electric opening mechanism. The motor drives the reducer to move the loading platform in and out, and limit switches are installed. The loading platform has a load capacity of 1000kg, providing strong load-bearing capacity suitable for heavy workpieces and batch production.

Electric Loading Platform, 1000kg Load Capacity

4. Stepped Cross-Sealing for Reliable Sealing

The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when it closes, ensuring reliable sealing over long-term use and reducing heat loss.

High Temperature Bogie Hearth Furnace Cross Stairs
  1. 50-Segment Programmable, Intelligent Control

The system employs an intelligent temperature controller with multiple adjustment modes, including standard PID, AI-based APID, and MPT. It features self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot. The 50-segment programmable control function allows for arbitrary slope temperature rise and fall control, and includes jump (петля), бегать, пауза, and stop commands, allowing for program modification at any time during operation.

Параметр1700℃
Maximum Operating Temperature1750℃
Долгосрочная рабочая температура1700℃
Диапазон управления80 to 1700℃
Effective Heating Zone Dimensions (L×W×H)2000×800×700mm
Power Supply AC380В
Расчетная мощность (approx.)130KW
Heating Element Installation LocationEvenly distributed on both sides of the chamber
Точность контроля температуры±1℃
Равномерность температуры печи±5℃
Скорость нагреваСвободно регулируемый: max 20℃/min (non-linear), min 1℃/h
Элемент измерения температурыТермопара типа B, диапазон измерения 0-1820 ℃
Dual Temperature ControlBoth sides control
Нагревательный элемент1800 type silicon molybdenum rods on left and right sides
Furnace Shell Materialобработанный на станке с ЧПУ, полированный, ground, pickled, фосфатированный, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, легко чистить
Furnace Shell ColorRAL7035
Furnace Body StructureAir-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips
Door Opening MethodIntegral door and bottom design. Electric operation: motor-driven reducer drives loading platform in/out with limit switches
Furnace Mouth and Platform Refractory FitStep cross-seal design with angles on both refractories; Угол открытия платформы увеличивается и постепенно уменьшается по мере закрытия платформы
Грузоподъемность погрузочной платформы1000кг
Loading Platform MovementElectric mechanical
Огнеупорный материалVacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, нижний) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation (энергосбережение >80% vs. old furnaces)
Изоляционный материалТрехслойная изоляция: high-alumina cotton, alumina blanket, alumina fiberboard (энергосбережение >80% vs. old furnaces)
Furnace Shell Temperature<45℃ during long-term continuous operation
ProtectionIntegrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, потеря фазы, перенапряжение, сверхток, перегрев, текущий отзыв, мягкий старт, и т. д..
ControlClosed-loop thyristor module trigger control, запуск по фазовому сдвигу. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements
Display ParametersTemperature, segment number, время сегмента, оставшееся время, output power %, Напряжение, текущий, и т. д..
ButtonsImported buttons, service life >100,000 cycles, with LED indicators
Temperature Curve SettingIntelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control
Multi-Curve Input50-segment program control

Области применения

  • Ultra-High Temperature Ceramic Sintering: Suitable for large-scale and batch sintering of ultra-high temperature ceramics such as silicon carbide, нитрид кремния, aluminum nitride, and zirconium oxide. The maximum temperature of 1750℃ meets the densification requirements of high-performance ceramics.
  • Hard Alloys and Powder Metallurgy: Suitable for ultra-high temperature sintering of tungsten carbide-based hard alloys and refractory metal powder metallurgy products. A 1000kg load capacity is suitable for mass production.
  • High-Temperature Alloy Heat Treatment: Suitable for solution treatment, aging treatment, and other processes for special alloys such as nickel-based and cobalt-based high-temperature alloys.
  • Refractory Materials: Suitable for high-temperature sintering and heat treatment of advanced refractory products.
  • Electronic Ceramics and Functional Materials: Suitable for ultra-high temperature sintering of functional ceramics such as piezoelectric ceramics and magnetic materials.
  • Новый материал R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special ceramics, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.

Профиль компании

Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.

Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.

Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.

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Способы доставки

Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.

Часто задаваемые вопросы (Часто задаваемые вопросы) about 1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace

  1. What is the maximum temperature of this bogie hearth furnace?

The maximum operating temperature of the equipment is 1750℃, and the recommended long-term continuous operating temperature is 1700℃, which can meet the needs of most high-temperature sintering processes.

  1. Can the furnace chamber size be customized?

Да. The furnace chamber size, bogie load capacity, heating method, temperature control system, and automation configuration can all be customized according to customer process requirements.

  1. Can process curves be saved?

Supports 50-segment program curve control, and can store and recall multiple sets of sintering process parameters to achieve consistent management in batch production.

  1. What is the loading weight?

The standard configuration loading platform has a maximum load capacity of 1000kg, and larger load capacity specifications can be designed according to customer needs.

  1. Will the outer shell of the equipment get very hot during operation?

Нет. The equipment adopts a double-layer air-cooled structure, and the surface temperature of the furnace body remains below 45℃ during long-term operation, improving operational safety.

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