Peralatan Perisikan Luoyang Anjing ialah peneraju global dalam relau elektrik suhu tinggi
1700℃ High Temperature Bogie Hearth Furnace
PARAMETER PRODUK
Penerangan
1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
This bogie hearth furnace is specifically designed for high-temperature sintering, advanced ceramics, powder materials, new energy materials, electronic ceramics, refractory materials, and scientific research and experimental development. The equipment adopts an 1800-type silicon molybdenum rod heating system, with a maximum temperature reaching 1750℃ and a long-term stable operating temperature of 1700℃. The electric bogie loading and unloading structure, combined with a high-purity alumina fiber furnace chamber, can meet the requirements of large-sized workpieces, high loading capacity, and high uniformity heat treatment. It is suitable for high-temperature sintering and heat treatment processes in university laboratories, research institutes, and industrial production enterprises.
Ciri-ciri Produk
- Maximum Temperature 1750℃, Ultra-High Temperature Heat Treatment Capability
This equipment has a maximum operating temperature of 1750℃ and can operate continuously at 1700℃. The temperature control range is 80-1700℃, meeting the stringent requirements for ultra-high temperature material sintering and heat treatment. The effective heating zone size is 2000×800×700mm, with a large volume suitable for batch processing of large workpieces.
- Uniform Temperature with Silicon Molybdenum Rod Heating on Both Sides
The heating elements use 1800-type silicon molybdenum rods on both sides of the furnace chamber, evenly distributed to form a double-sided heating field. Dual temperature control design (both sides) ensures furnace temperature uniformity of ±5℃ and temperature control accuracy of ±1℃, guaranteeing uniform temperature distribution within the large furnace chamber.
- Electric Loading Platform, 1000kg Load Capacity
The furnace door and bottom are integrated, with an electric opening mechanism. The motor drives the reducer to move the loading platform in and out, and limit switches are installed. The loading platform has a load capacity of 1000kg, providing strong load-bearing capacity suitable for heavy workpieces and batch production.
4. Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when it closes, ensuring reliable sealing over long-term use and reducing heat loss.
- 50-Segment Programmable, Intelligent Control
The system employs an intelligent temperature controller with multiple adjustment modes, including standard PID, AI-based APID, and MPT. It features self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot. The 50-segment programmable control function allows for arbitrary slope temperature rise and fall control, and includes jump (gelung), lari, jeda, and stop commands, allowing for program modification at any time during operation.
| Parameter | 1700℃ |
|---|---|
| Maximum Operating Temperature | 1750℃ |
| Suhu Operasi Jangka Panjang | 1700℃ |
| Control Range | 80 to 1700℃ |
| Effective Heating Zone Dimensions (L×W×H) | 2000×800×700mm |
| Power Supply AC | 380V |
| Kuasa Reka Bentuk (approx.) | 130KW |
| Heating Element Installation Location | Evenly distributed on both sides of the chamber |
| Ketepatan Kawalan Suhu | ±1 ℃ |
| Furnace Temperature Uniformity | ±5℃ |
| Kadar Pemanasan | Boleh laras secara bebas: max 20℃/min (non-linear), min 1℃/h |
| Temperature Measuring Element | Termokopel jenis B, julat pengukuran 0-1820 ℃ |
| Dual Temperature Control | Both sides control |
| Heating Element | 1800 type silicon molybdenum rods on left and right sides |
| Furnace Shell Material | Mesin CNC, digilap, ground, pickled, berfosfat, powder coated, high-temperature baked. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, mudah dibersihkan |
| Furnace Shell Color | RAL7035 |
| Furnace Body Structure | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Door Opening Method | Integral door and bottom design. Electric operation: motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; sudut pembukaan platform meningkat dan beransur-ansur berkurangan apabila platform ditutup |
| Memuatkan Kapasiti Beban Platform | 1000kg |
| Loading Platform Movement | Electric mechanical |
| Bahan Refraktori | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, penyimpanan haba rendah, thermal shock resistance, no cracking/spalling, good insulation (penjimatan tenaga >80% vs. old furnaces) |
| Bahan Penebat | Penebat tiga lapisan: high-alumina cotton, alumina blanket, alumina fiberboard (penjimatan tenaga >80% vs. old furnaces) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, soft start, etc. |
| Control | Closed-loop thyristor module trigger control, mencetuskan anjakan fasa. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Display Parameters | Temperature, segment number, segment time, masa yang tinggal, output power %, voltan, semasa, etc. |
| Buttons | Imported buttons, service life >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-Curve Input | 50-segment program control |
Kawasan Permohonan
- Ultra-High Temperature Ceramic Sintering: Suitable for large-scale and batch sintering of ultra-high temperature ceramics such as silicon carbide, silikon nitrida, aluminum nitride, and zirconium oxide. The maximum temperature of 1750℃ meets the densification requirements of high-performance ceramics.
- Hard Alloys and Powder Metallurgy: Suitable for ultra-high temperature sintering of tungsten carbide-based hard alloys and refractory metal powder metallurgy products. A 1000kg load capacity is suitable for mass production.
- High-Temperature Alloy Heat Treatment: Suitable for solution treatment, aging treatment, and other processes for special alloys such as nickel-based and cobalt-based high-temperature alloys.
- Refractory Materials: Suitable for high-temperature sintering and heat treatment of advanced refractory products.
- Electronic Ceramics and Functional Materials: Suitable for ultra-high temperature sintering of functional ceramics such as piezoelectric ceramics and magnetic materials.
- Bahan Baharu R&D dan Pengeluaran Juruterbang: Suitable for process research of new materials such as composite materials and special ceramics, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Profil Syarikat
Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.
Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.
Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.
Kaedah Pembayaran
TT
Kaedah Penghantaran
Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.
Soalan Lazim (Soalan Lazim) about 1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
- What is the maximum temperature of this bogie hearth furnace?
The maximum operating temperature of the equipment is 1750℃, and the recommended long-term continuous operating temperature is 1700℃, which can meet the needs of most high-temperature sintering processes.
- Can the furnace chamber size be customized?
ya. The furnace chamber size, bogie load capacity, heating method, temperature control system, and automation configuration can all be customized according to customer process requirements.
- Can process curves be saved?
Supports 50-segment program curve control, and can store and recall multiple sets of sintering process parameters to achieve consistent management in batch production.
- What is the loading weight?
The standard configuration loading platform has a maximum load capacity of 1000kg, and larger load capacity specifications can be designed according to customer needs.
- Will the outer shell of the equipment get very hot during operation?
Tidak. The equipment adopts a double-layer air-cooled structure, and the surface temperature of the furnace body remains below 45℃ during long-term operation, improving operational safety.
