Peralatan Perisikan Luoyang Anjing ialah peneraju global dalam relau elektrik suhu tinggi
1200°C Car Bottom Furnace With Hot Air Circulation
PARAMETER PRODUK
Penerangan
1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)
This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, annealing, tempering, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.
The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.
Ciri-ciri Produk
- Large-capacity furnace chamber
The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.
- Multi-faceted heating, uniform temperature
The heating elements use high-temperature alloy resistance wire, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Furnace temperature uniformity is ±5℃ (no load), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Hot air stirring fan, more uniform temperature
Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.
- Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.
- Touchscreen Control for Historical Data Traceability
The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.
| Temperature | 1200℃ |
| Power Supply AC | Three-phase 380V |
| Dimensi Dewan (D×W×H mm) | 2000×1000×1000 |
| Heating Element Installation Location | Evenly distributed on both sides + bottom |
| Ketepatan Kawalan Suhu | ±1 ℃ (kawalan litar bersepadu, tiada overshoot) |
| Furnace Temperature Uniformity | ±5℃ (no-load) |
| Temperature Measuring Element | Type K thermocouple, range 0-1200℃ |
| Kadar Pemanasan | Boleh laras secara bebas: max 15℃/min, min 1℃/h |
| Heating Element | Wayar rintangan aloi suhu tinggi |
| Badan Relau | Mesin CNC, digilap, ground, pickled, berfosfat, powder coated, high-temperature baked. Aesthetic appearance, oxidation/acid/alkali/corrosion/high temperature resistant, mudah dibersihkan |
| Furnace Body Structure | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; sudut pembukaan platform meningkat dan beransur-ansur berkurangan apabila platform ditutup |
| Memuatkan Kapasiti Beban Platform | 500Kg |
| Loading Platform Movement | Electric in/out |
| Bahan Refraktori | Vacuum-formed alumina lightweight material. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, penyimpanan haba rendah, thermal shock resistance, good insulation |
| Bahan Penebat | Penebat tiga lapisan: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, soft start, etc. |
| Control | Closed-loop thyristor module trigger control, mencetuskan anjakan fasa. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Display Parameters | Temperature, segment number, segment time, masa yang tinggal, output power %, voltan, semasa, etc. |
| Buttons | Premium buttons, service life >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Touch Screen | Touch screen for temperature curve setting, historical curve storage, data report, etc. |
| Stirring Fan | Metal stirring fan, automatically starts with PLC and temperature segment |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Included Accessories | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
| Warranty | 1 year free for furnace (heating elements not covered; natural damage within 3 months replaced free) |
| Precautions | 1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life) 2. No vacuum seal structure – do not introduce flammable/explosive gases 3. Small cracks in chamber after prolonged use are normal (repair with alumina coating) 4. Avoid corrosive gases (inform us for special lining treatment if required) 5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation) 6. Place in well-ventilated, dry location |
| Packing List | One furnace, two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves, one manual, one certificate of conformity, one acceptance report (factory test report), one sales delivery note |
| Shipping | 1. Two-layer packaging: foam paper + plastic film + iron base frame 2. Free domestic delivery (city area) 3. Supplier bears any damage during transport 4. Shipping methods: truck, rail, sea (export), air (export); wooden pallet + carton for nearby delivery |
Kawasan Permohonan
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds. A 500kg load capacity meets the needs of mass production.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, seramik dielektrik, and soft magnetic ferrites.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.
Profil Syarikat
Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.
Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.
Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.
Kaedah Pembayaran
TT
Kaedah Penghantaran
Relau elektrik dibungkus dalam tiga lapisan: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.
Soalan Lazim (Soalan Lazim)
- What is the function of the hot air stirring system?
The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.
- Can it operate automatically?
ya. The equipment supports 30-segment automatic temperature control, enabling automatic heating, heat preservation, cooling, and process management.
- Will the outer surface of the furnace get very hot?
Tidak. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.
- Is customization supported?
Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, control system, and automation configuration.
- How long is the equipment warranty?
The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.
